Ingersoll-Rand FC2A030DM Instructions Manual Download

Page: 2 / 28

Only allow

Ingersoll Rand

trained technicians to perform maintenance on this product. For additional information contact

Ingersoll Rand

factory or nearest

Distributor.

For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.

Manuals can be downloaded from www.ingersollrandproducts.com.

The use of other than genuine

Ingersoll Rand

replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties.

Original instructions are in English. Other languages are a translation of the original instructions.

Refer all communications to the nearest

Ingersoll Rand

Office or Distributor.

Table 1: Product Information Manuals

Publication

Part/Document Number Publication

Part/Document Number

Product Safety Information Manual

MHD56295

Product Maintenance Information Manual

MHD56308

Product Information Manual

MHD56307

TABLE OF CONTENTS

Description

Page No.

Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

1.5 Ton Single and 3 Ton Double Powerhead and Disc Brake Assembly Drawing . . . . . . .4

1.5 Ton Single and 3 Ton Double Powerhead and Disc Brake Assembly Parts List . . . . . .5

4 Ton Single and 8 Ton Double Powerhead Assembly Drawing . . . . . . . . . . . . . . . . . . . . . .6

4 Ton Single and 8 Ton Double Powerhead Assembly Parts List . . . . . . . . . . . . . . . . . . . . .7

6 Ton Single and 12 Ton Double Powerhead Assembly Drawing . . . . . . . . . . . . . . . . . . . . .8

6 Ton Single and 12 Ton Double Powerhead Assembly Parts List . . . . . . . . . . . . . . . . . . . .9

3.5 HP Motor Assembly Without Emergency Stop Adapter Drawing . . . . . . . . . . . . . . . .10

3.5 HP Motor Assembly Without Emergency Stop Adapter Parts List . . . . . . . . . . . . . . .11

3.5 HP Motor Assembly with Emergency Stop Adapter Drawing . . . . . . . . . . . . . . . . . . . .12

3.5 HP Motor Assembly with Emergency Stop Adapter Parts List . . . . . . . . . . . . . . . . . . .13

6 HP Motor and Disc Brake Assembly Without Emergency Stop Adapter Drawing . . . .14

6 HP Motor and Disc Brake Assembly Without Emergency Stop Adapter Parts List . . . .15

6 HP Motor and Disc Brake Assembly with Emergency Stop Adapter drawing . . . . . . . .16

6 HP Motor and Disc Brake Assembly with Emergency Stop Adapter Parts List . . . . . . .17

Two Function Pendant Control Assembly Without Emergency Stop Parts Drawing . . .18

Two Function Pendant Control Assembly Without Emergency Stop Parts List . . . . . . . .19

Two Function Pendant Control Assembly with Emergency Stop Drawing . . . . . . . . . . . .20

Two Function Pendant Control Assembly with Emergency Stop Parts List . . . . . . . . . . .21

Top Hook Assemblies Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

1.5 and 3 Ton Bottom Block Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . .23

4, 6, 8 and 12 Ton Bottom Block Assembly Drawing and Parts List . . . . . . . . . . . . . . . . .24

Bottom Hook Accessories Parts Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Label and Tag Placement Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . .26

Dwg. Name

Page No.

(Dwg. MHP2692) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

(Dwg. MHP3163) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

(Dwg. MHP3164) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

(Dwg. MHP3200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

(Dwg. MHP3201) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

(Dwg. MHP3204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

(Dwg. MHP3205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

(Dwg. MHP3040) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

(Dwg. MHP3039) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

(Dwg. MHP3206) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

(Dwg. MHP3203) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

(Dwg. MHP3006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

(Dwg. MHP1431) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

(Dwg. MHP3081) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Form MHD56309 Edition 2

Summary of Contents for FC2A030DM

Page 1: ...nformation Liftchain Mining Air Hoist Models LC2A015SM LC2A030DM LC2A040SM LC2A060SM LC2A080DM and LC2A120DM Dwg MHP2684 Save These Instructions Form MHD56309 Edition 2 June 2011 71455786 2011 Ingerso...

Page 2: ...head Assembly Drawing 8 6 Ton Single and 12 Ton Double Powerhead Assembly Parts List 9 3 5 HP Motor Assembly Without Emergency Stop Adapter Drawing 10 3 5 HP Motor Assembly Without Emergency Stop Adap...

Page 3: ...over for the latest issue Sections of this manual may not apply to your product The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards decreased performance and in...

Page 4: ...D AND DISC BRAKE ASSEMBLY DRAWING 8 9 10 11 25 23 12 13 14 15 16 17 18 19 24 6 27 20 8 29 30 41 31 34 36 48 43 42 37 38 10 39 68 10 7 6 1 61 7 62 63 64 6 65 66 67 72 1 5 6 7 4 88 89 93 94 95 96 151 34...

Page 5: ...080 0005 88 Muffler Assembly 1 3644 0567 19 Ring Gear 1 9644 1003 89 Ring Flat Note 3 1 9644 0566 20 Oil Seal 1 5801 2130 93 Expansive Ring Note 3 1 4789 8541 23 Reducer Housing 1 9644 1007 94 Capscre...

Page 6: ...DOUBLE POWERHEAD ASSEMBLY DRAWING 143 14 11 23 6 6 22 1 64 4 5 138 137 132 6 9 25 10 97 40 40 16 144 145 147 141 140 142 11 19 17 153 126 152 341 8 30 37 37 38 39 44 88 20 104 31 43 36 Dwg MHP3163 6 F...

Page 7: ...822 4229 19 Ring Gear 1 9645 0017 140 Planetary Gear 3 9645 0018 20 Oil Seal 1 5801 5130 141 Spacer 3 9645 0151 22 Reducer Housing 1 9645 0121 142 Needle Bearing 6 5650 2825 23 Ring Gear 1 9645 0010 1...

Page 8: ...BLE POWERHEAD ASSEMBLY DRAWING 1 22 143 11 19 17 23 11 14 126 64 4 5 138 137 132 6 6 140 142 141 146 144 16 6 148 147 147 152 153 341 97 10 25 104 43 36 31 8 9 38 37 30 8 20 59 44 88 40 40 Dwg MHP3164...

Page 9: ...22 4229 19 Ring Gear 1 9645 0011 140 Planetary Gear 4 9645 0012 20 Oil Seal 1 5801 5130 141 Internal Bearing Ring 8 5630 0642 22 Reducer Housing 1 9645 0121 142 Needle Bearing 8 5650 3530 23 Ring Gear...

Page 10: ...3 5 HP MOTOR ASSEMBLY WITHOUT EMERGENCY STOP ADAPTER DRAWING 1 151 155 75 69 68 74 47 53 77 70 78 79 80 34 92 90 83 84 86 81 82 76 606 91 Dwg MHP3200 10 Form MHD56309 Edition 2...

Page 11: ...over Plate 1 9644 1027 75 Lockwasher 4 4520 1006 151 Gasket 1 9644 1503 76 Motor Housing new style Note 1 1 9644 0575 155 Plug 2 9644 0725 77 Check Valve 1 9579 0106 606 Setscrew 3 4200 7407 78 Bearin...

Page 12: ...ING 79 78 80 82 81 83 84 86 189 201 199 90 197 198 196 91 195 194 193 192 191 70 180 183 102 103 182 47 213 202 210 204 205 206 204 209 208 203 211 212 206 62 189 188 187 186 75 74 47 53 77 70 76 68 6...

Page 13: ...130 1106 197 O Ring 1 5822 2329 70 O Ring 3 5823 7429 198 Plunger 1 9636 0017 102 Setscrew 1 4200 9207 199 Base Plate 1 9644 1095 103 Capscrew 7 4133 2306 201 O Ring 1 5823 7029 180 Nozzle 1 9644 1187...

Page 14: ...MERGENCY STOP ADAPTER DRAWING 92 34 90 221 221 82 78 79 86 83 154 78 6 7 62 7 157 6 65 64 63 61 68 69 75 74 47 53 77 71 70 10 222 155 1 151 70 80 78 82 60 79 78 45 45 76 156 191 67 72 66 91 606 26 75...

Page 15: ...sket 1 9644 1188 62 Capscrew 2 4132 2306 92 Cover Plate 1 9644 1027 63 Piston 1 9644 1014 151 Gasket 1 9644 1503 64 O Ring 1 5823 5129 154 Drive Gear for Second Step Set 7644 1788 65 Splined Hub 1 964...

Page 16: ...11 212 206 62 78 79 82 90 189 201 199 197 198 196 91 195 194 193 192 191 47 70 180 102 103 182 183 189 188 187 186 154 78 83 68 69 155 151 1 75 74 76 78 70 47 53 77 79 45 80 78 45 60 71 82 45 222 70 1...

Page 17: ...screw 3 4200 7407 72 Friction Plate with Spring Clips 3 9644 1552 Recommended spares 2 years operation ordering kits listed below is recommended Idle Gear 79 and Drive Gear 80 and 154 are not sold sep...

Page 18: ...UT EMERGENCY STOP PARTS DRAWING 601 608 609 610 611 500 518 46 47 514 53 165 615 170 171 521 502 503 504 602 603 501 513 512 602 603 610 611 75 616 605 607 614 604 172 174 173 174 174 173 174 172 174...

Page 19: ...e Clamp 2 6112 5032 501 Lifting Eye 1 6422 2332 611 Thimble 2 6932 5332 502 Pin 1 9579 0040 614 Protector 1 9644 0829 503 Lever 2 9579 0122 615 Plug 1 6512 9541 504 Screw 2 4200 8607 616 Pin 2 4650 34...

Page 20: ...NG 46 53 47 47 53 53 518 173 514 512 513 165 170 170 164 521 171 171 165 503 502 501 504 608 609 610 611 500 174 174 174 173 172 173 174 174 172 77 603 602 70 613 75 612 603 602 601 601 602 603 610 61...

Page 21: ...12 5032 173 Setscrew 3 4200 8207 611 Thimble 2 6932 5332 174 Setscrew 8 4200 8107 612 Capscrew 2 4132 4306 327 Fitting 5 6165 2632 613 Adapter Plate Emergency Stop 1 9644 1173 501 Lifting Eye 1 6422 2...

Page 22: ...upport 1 9644 3289 106 Top Hook Assembly includes item 107 1 9412 8125 9645 0277 9645 0180 9645 0279 9645 0278 107 Hook Latch Kit 1 contact factory 108 Hook Support Half 2 9424 0081 9645 0376 9645 028...

Page 23: ...Block 1 9412 0729 9412 0731 121 Half Hook Block 1 9644 3934 9412 0732 122 Lockwasher 3 4520 1008 123 Nut 3 4300 3511 124 Ring 2 piece 1 9644 0778 125 Thrust Bearing 1 540 0005 Double Fall Hoist Item N...

Page 24: ...Piece 1 9645 0115 9412 7398 125 Thrust Bearing 1 5400 0106 5470 0007 218 Half Hook Block 1 9645 0116 9645 0251 9526 0139 9526 8247 Double Fall Hoist Item No Description of Part Total Qty Part Number...

Page 25: ...ton 3 ton 4 ton 8 ton 6 ton 12 ton 110 Washer 1 9424 0177 9412 0118 9526 0060 128 Buffer 1 9424 0070 9412 0141 9526 0039 129 End Buffer 1 9424 0105 9412 0150 9526 0038 130 Pin 1 4650 2820 4650 2920 4...

Page 26: ...Do not remove or obscu re warning label s Serial No LC2A060Q Rated Load 123 Air Pressu re 90 psi ATTENTION Prior to installation lubricate chain 338 339 333 337 335 336 334 342 332 332 332 Dwg MHP308...

Page 27: ...SERVICE NOTES Form MHD56309 Edition 2 27...

Page 28: ...www ingersollrandproducts com...

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