Ingersoll-Rand Force 5 MANRIDER FA5MRA, Parts, Operation And Maintenance Manual

Page 1: ...ied out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Us...

Page 2: ...all persons responsible for the operation installation and maintenance of these products The winch is only part of the Personnel Lifting System For information defining the Personnel Lifting System r...

Page 3: ...d by ASME B30 7 and for the purpose of personnel handling as defined by ANSI A10 22 1990 In furnishing customers Man Rider winches Ingersoll Rand does not warrant the suitability of these winches for...

Page 4: ...on for applicable utility and ManRider capacity ratings 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Prior to use inspect and test the personnel lifting system to the requirements of ANSI A10 22 Sectio...

Page 5: ...is shipped from the factory with the warning label shown If the label is not attached to your unit order a new label and install See the parts list for the part number Label is shown smaller than actu...

Page 6: ...rate and indication of overspeed at the winch and indication of overspeed on the pendant if equipped The winch mounted throttle control lever must be lifted before operating in either the pay out or...

Page 7: ...r 2 Adjustable upper and lower rotary limit switches 3 Piped away exhaust with muffler and 10 feet 3 metres of exhaust hose 4 Copy of Operation and Maintenance Manual and ANSI A10 22 Standard supplied...

Page 8: ...Series Winch Wire Rope Take Off Diagram Overwind Operation Only take off for overwind operation l Care must be taken when lifting the winch Determine winch center of gravity and arrange lifting strap...

Page 9: ...of 2 inches 51 mm below drum flange edge Refer to Dwg MHTPA0498 l To prevent wire rope line run ensure a weight greater than the total weight of the longest wire rope pay out to sheave length is attac...

Page 10: ...d tight spooling l Wire rope must be spooled at least 2 inches 51 mm below the outer diameter of the drum flange Refer to Dwg MHTPA0498 Rigging Make sure all wire rope blocks tackle and fasteners have...

Page 11: ...ing System must be properly grounded to conform to ANSI A10 22 standards Ensure electrical grounding is conducted by licensed electricians in accordance with the latest edition of the National Electri...

Page 12: ...N section 1 Supervisors operators and personnel being lifted should check that winch wire rope working platform lifelines safety belts harnesses etc are present and functional prior to authorizing per...

Page 13: ...ow to the winch motor when a set point has been reached It is the owner s and operator s responsibility to adjust winch operating limits prior to using the winch to transport personnel To adjust the l...

Page 14: ...UBRICATION CHECKS Checkflow andlevel of air line lubricator approximately 6 to 9 drops per minute requiredatmaximum motor speed Monthly Checkwinch motoroil level Lubricate componentssupplied by grease...

Page 15: ...nsuitable oil may result in excessive temperature rise loss of efficiency and possible damage to the gears Refer to the Recommended Lubricants section Use only high quality lubricants in the reduction...

Page 16: ...nel Lifting System components are made with respect to their relationship to the winch For specific information on system components other than the winch reference the manufacturers literature and ANS...

Page 17: ...brakes siderails and drum for indications of damage Do not operate the winch until all discrepancies noted have been reviewed inspected further and corrected by personnel instructed in the operation s...

Page 18: ...in good condition and tight LABELS AND TAGS WEEKLY Check for presence and legibility of labels Replace if damaged or missing 10 WIRE ROPE LINE SPEED MONITOR Verify Line Speed Monitor displays line sp...

Page 19: ...ition contact the nearest Ingersoll Rand Distributor or the factory for technical assistance CONDITION CORRECTIVE COMPONENT ACTION NOTES Pass Fail Repair Replace Side Rails and End Uprights Manual Dru...

Page 20: ...air control throttle valve Motor may be damaged Insufficient air supply Remove and disassemble motor Examine all parts and replace any that are worn or damaged Verify air supply pressure and volume a...

Page 21: ...inder stroke Damaged or leaking cylinder seals If air is noticed escaping from the cylinder breather when attempting to release the brake replace or repair cylinder Dirty filter in air supply Faulty d...

Page 22: ...bly Manual Drum Brake Adjustment 1 Release wire rope tension on the drum 2 Raise handle to free brake bands 3 Remove cotter pin and pin 4 Rotate link stud clockwise to increase brake torque 5 Install...

Page 23: ...he blue setscrew Adjust haul in limit switch Test winch setpoints by operating the winch through three complete cycles to ensure consistant limit switch operation within 2 feet 2 3 m feet of setpoints...

Page 24: ...ed utility line pull and operationally test winch Operate winch in both directions Winch must operate smoothly without indication of binding or 2 malfunction a To test the winch at 125 of the rated ut...

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Page 27: ...nuine Ingersoll Rand Material Handling parts may adversely affect the safe operation of this product Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service work...

Page 28: ...as determined to have been misused or abused improperly maintained by the user or where the malfunction or defect can be attributed to the use of non genuine I R parts This warranty gives you specific...

Page 29: ...46 USA Phone 206 624 0466 Fax 206 624 6265 Canada National Sales Office Regional Warehouse Toronto Ontario 51Worcester Road Rexdale Ontario M9W 4K2 Phone 416 675 5611 Fax 416 675 6920 Order Desk Fax 4...

Page 30: ...Dwg MHTPC0157...

Page 31: ...21 56 Sun Gear 1 71068613 57 Retainer Ring 1 7 1068597 58 Planetary Assembly 1 71068555 60 Capscrew 12 71068605 61 Plug 4 71068571 63 Ring Gear 1 7 69 1068548 66 Sun Gear Sun Gear 1 1 71068662 7106853...

Page 32: ...Dwg MHTPB0153...

Page 33: ...factory Contact factory 23785 5 Contact factory Contact factory 115 Hose 1 __ 50923 116 Capscrew 3 50873 117 Lockwasher 5 50203 118 Bracket 1 ___ 11329 119 Capscrew 3 50850 120 Nut See 50850 1 50850...

Page 34: ...Dwg MHTPA0690 255...

Page 35: ...Pin 1 D02 524 237 Pin Nut 1 D02 394 239 Flat Head Screw 1 139A2A266 Roll Pin 1 WF171 15 246 Grease Fitting 1 23 188 247 Rotary Valve Housing 1 K5B 545 250 Rotary Valve K5B 526 254 Exhaust Flange 1 K5B...

Page 36: ...Dwg MHTPB0633...

Page 37: ...Hose Assembly 2 51474 Specify Length in Feet 50923 I I 356 Fitting Tee 1 359 Hose Assembly 361 Hose Assembly Specify Length in Feet 50923 501 Retainer 1 19232 502 Seal 1 71054688 503 Spacer 3 14998 7...

Page 38: ...arately order item 355 268 End Can Inlet Side 1 11778 269 Capscrew 8 52234 270 Adjusting Screw 1 71083968 271 Nut 1 52265 272 Shoulder Screw 1 817 002 273 Guide 1 52233 274 Spring 1 52240 275 Washer 1...

Page 39: ...Dwg MHTPB0632...

Page 40: ...345 Fitting Tee 1 71063374 346 Fitting Elbow 1 52182 347 Capscrew 3 71053763 348 Fitting 3 52092 349 Bracket 1 2023 1 351 Hose Assembly 352 Hose Assembly 353 Hose Assembly 354 Hose Assembly 355 Valve...

Page 41: ...Dwg MHTPA0643 DESCRIPTION...

Page 42: ...Dwg MHTPA0646 ITEM NO 355 DESCRIPTION OF PART Valve Assembly QUANTITY TOTAL 1 PART NUMBER 20991 I I I 710 Muffler 1 50594 711 Fitting Pipe 1 71144976...

Page 43: ...5 Product 1 71111785 616 To Sensor Input 1 71149439 71149421 Battery Charger Input 607 Nameplate Rivet 4 71028849 618 Ground Connection 1 71149447 1 71042196 619 Line Speed Monitor 1 71149405 609 Oil...