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Only allow 

Ingersoll Rand

 trained technicians to perform maintenance on this product. For additional information contact 

Ingersoll Rand

 factory or nearest

Distributor.

For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.

Manuals can be downloaded from ingersollrandproducts.com

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all

warranties.

Original instructions are in English. Other languages are a translation of the original instructions.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1:  Product Information Manuals

Publication

Part/Document Number Publication

Part/Document

Number

Product Safety Information Manual (Non-Man Rider)

MHD56250

Product Maintenance Information Manual

MHD56288

Product Parts Information Manual

MHD56287

 

 

PRODUCT DESCRIPTION

Infinity series winches are air powered, planetary geared units designed for and

intended for use as utility winches, with a Mechanism Classification of M5. They shall

not be used for lifting or moving personnel. They may be used to pull or lift loads at

various wire rope take-off angles. Winches can be equipped, with either an internal

automatic disc brake, a manual or automatic band brake, or a combination of both

disc and band brake.

The output from an externally mounted piston air motor is transmitted through a

coupling and shaft to the planetary reduction gear assembly. Output from the

planetary reduction gear assembly is connected to the wire rope drum through the

output shaft.

The disc brake assembly consisting of friction plates splined to a hub which in turn

is connected to the drive shaft from the air motor. Brake friction plates are clamped

to the drum shaft through a spring applied piston. The brake remains applied until

the winch control valve is operated and winch pay out or haul-in occurs. Air is

introduced into a chamber, which is formed between brake piston and brake

housing, causing the brake piston to react, compressing brake springs and releasing

friction plates allowing motor shaft to rotate. A power failure or sudden loss of air

will immediately cause the spring applied brake to engage. The band brake operates

by applying a friction force between brake band and winch drum. The manual brake

requires an operator to engage and disengage brake using a handle located on top

of brake band. The automatic band brake operation is similar to disc brake operation;

they are both fully disengaged in the haul-in and payout direction.

The design life of the winch is based on the application. Refer to ‘Maintenance

Intervals’ chart in Product Maintenance Information Manual. At the completion of

the specified maintenance intervals, the winch should be subjected to a complete

inspection by an Ingersoll Rand trained technician for determination of remaining

service life.

CE winches in addition to the above have drum guard, upper and lower limit

switches, overload protection and emergency stop as standard features, and are

compliant with CE directives.

2

Form MHD56434 Edition 6

Summary of Contents for FORCE 5i FA2.5i

Page 1: ...n FORCE 5i Air Winch Models FA2 5i FA2 5i CE FA5i FA5i CE FA5Ti and FA5Ti CE CE compliant with European Directives Dwg MHP2669 Save These Instructions R Form MHD56434 Edition 6 October 2015 45899762 2...

Page 2: ...and shaft to the planetary reduction gear assembly Output from the planetary reduction gear assembly is connected to the wire rope drum through the output shaft The disc brake assembly consisting of...

Page 3: ...ke Veritas DNV Survey P Marine 812 Grade Corrosion Preventative Finish P1 Marine 812 X Grade Corrosion Preventative Finish Q Adjustable Accu Spool R Slack Wire Rope Detector W1 ABS witness test S Limi...

Page 4: ...ta Name Plateonwinchtodeterminemodel Ifwinch is a custom build also refer to the Declaration of Conformity for serial number break n Traceability Loadbearingpartsaredocumentedtoprovidetraceability Doc...

Page 5: ...ral state and local regulations When considering wire rope requirements the actual working load must include not only the static or dead load but also loads resulting from acceleration retardation and...

Page 6: ...fety Information Manual for information n Motor Foroptimumperformanceandmaximumdurabilityofparts providerecommended air supply as measured at motor inlet Refer to Table 2 Specifications on page 4 The...

Page 7: ...a fixed location at up to 20 feet 6 metres away from winch motor Air hoses connect throttle to winch motor to provide winch operation Move control throttle handle to the right clockwise to payout wir...

Page 8: ...ake when motor is operated Air pressure in cylinder overcomes spring pressure to release brake When control valve is placed in neutral position air in cylinder is vented and spring automatically engag...

Page 9: ...release properly they must be adjusted or repaired WARNING Worn or improperly functioning brakes may cause excessive heat buildup and sparks 13 Lubrication Refer to LUBRICATION on page 9 for recommen...

Page 10: ...and oxidation inhibited gear oil to ensure maximum performance and minimum down time for repair CAUTION Do not over fill Excess oil will reduce operating efficiency and increase oil temperature Only u...

Page 11: ...g MHP2686 Air Out Regulator Lubricator Air In Filter A B C D E Dwg MHP0191 Lift Slider Handle UP to Unlock Exhaust Port 1 1 2 NPT Air Inlet Port 1 1 4 NPT Brake Release Port 1 4 NPT Payout Haul In A C...

Page 12: ...MHP2126 A B C E D Fill Plug Position Drum Reduction Gear Assembly Level Plug Position Inboard Upright Dwg MHP0140 Dwg MHP1348 M J A C B D K G H L F E Dwg MHP1176 Regulator Pressure Gauge C D Auxiliar...

Page 13: ...ATION GRAPHICS CONTINUED To Brake Threaded Ports A B Dwg MHP2043 Dwg MHP2398 Emergency Stop Button ON Button Function Levers Pendant Handle A B C D Dwg MHP1892 Dwg MHP2688 TOP Dwg MHP2772 Form MHD5643...

Page 14: ...SERVICE NOTES 14 Form MHD56434 Edition 6...

Page 15: ...machinery 94 9 EC ATEX CS Ke kter m se toto prohl en vztahuje odpov daj ustanoven m sm rnic DA som denne erkl ring vedr rer overholder bestemmelserne i f lgende direktiv er DE auf das sich diese Erkl...

Page 16: ...R ingersollrandproducts com...

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