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Table 2:  Specifications

Models

Air System

Rated Performance (at rated pressure/volume)

Rated

Operating

Pressure

Air Consumption

(at rated pressure

and load)

Full Drum

Line Pull

Full Drum

Line Speed

Mid Drum

Line Speed

Max Stall Pull

1st Layer

Force

Limit

Factor

Maximum

Freeboard

Net

Weight **

scfm

cu.m/min

lbs

kgs

fpm

m/min

fpm

m/min

lbs

kgs

inch

mm

lbs

kgs

FA2.5i

90 psig (630

kPs/6.3 bar)

700

20

5,000

2,273

132

40

145

44

10,500

4,763

N/A

0.5

13

1,190

540

FA2.5i-CE 70 psig (480

kPs/6.3 bar)

98

30

1.6

1.3

32

1,265

574

FA5i

90 psig (630

kPs/6.3 bar)

11,000

5,000

54

16

65

20

29,000 13,154

N/A

0.5

13

1,895

860

FA5Ti

8,400

3,818

98

30

80

24

2,170

984

FA5i-CE

80 psig (550

kPs/5.5 bar)

11,000

5,000

52

16

65

20

25,900 11,748

1.6

1.6

40

1,985

900

FA5Ti-CE

8,400

3,818

98

30

80

24

2,300

1,043

** Weight of standard winch without wire rope

Table 3:  Specifications

Models

Air Motor Pipe

Inlet Size

Minimum Air System

Hose Size (inside

diameter)

Drum

Barrel Diameter

Drum Flange

Diameter

Recommended Wire

Rope Size (standard)

Sound

Pressure

Level

Sound

Power

Level

Maximum

Foundation Anchor

Shear Force at One

Capscrew

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

dBA

dBA

lbs

N

FA2.5i/

FA2.5i-CE

1.25

32

1.50

38

10.75

273

19

483

5/8

16

97

109

2,210

9,830

FA5i/

FA5i-CE

15

381

27

686

3/4

20

4,850

21,570

FA5Ti/

FA5Ti-CE

35

889

4,114

18,300

Sound measurements have been made in accordance with ISO 11201, ISO 3744-3746

and ISO 4871 test specifications for sound from pneumatic equipment. Readings

shown are based on the average noise level of each winch configuration,

proportionate to the utilized time in a regular cycle.

Lpc (Peak Sound Pressure) does not exceed 130 dB. Performance based on 90 psig

(6.3 bar/630 kPa) operating pressure.

Table 4:  Available Drum Lengths

Models

Drum Lengths

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

in

mm

FA2.5i/

FA2.5i-CE

8

203

12

305

16

406

20

508

24*

610*

30

762

36

915

40** 1016** 42** 1067** 50** 1270**

FA5i/

FA5i-CE

-

-

FA5Ti/

FA5Ti-CE

* Standard Length
** Special, contact factory
Refer to sales literature for winch drum wire rope storage capacities.

NOTICE

All -E winch models are manufactured to previous European Machinery

directives. Refer to Data (Name) Plate on winch to determine model. If winch

is a custom build also refer to the Declaration of Conformity for serial

number break.

n

Traceability

Load bearing parts are documented to provide traceability. Documentation includes

chemical and physical properties of raw material, heat treating, hardening, tensile

and charpy tests as required for the part.

Units with M1M2 or M3 in the model code have traceable load bearing

components.

M1 – Material Traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on

load bearing parts. Conformity documents affirm (by the manufacturer) that parts

are in compliance with requirements of the order, based on non-specific inspection

and testing (i.e. results are typical material properties for these parts).

M2 – Material Traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on

load bearing parts. Conformity documents affirm (by a department independent of

the manufacturing department) that actual parts are in compliance with

requirements of the order, based on specific inspection and testing (i.e. results are

actual material properties for these parts).

M3 – Material Traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on

load bearing parts. Conformity documents affirm (by a department independent of

the manufacturing department) that the actual parts used in the product are in

compliance with the order, based on specific inspection and testing (i.e. results are

actual material properties for these parts in a finished, as delivered condition).

Components with part numbers ending in CH are charpy parts for use under extreme

cold conditions. Traceability requirements must be stated when reordering these

parts for continued certification.

n

ATEX

Refer to labeling on product, located near or on data (name) plate, for specific ATEX

designation. Product not marked as such, are not suitable for use in any potentially

explosive atmosphere (ATEX). Refer to Product Safety and Maintenance Information

Manuals for further explanation.

II 2 GD c IIB 200°C X

(Dwg. MHP2584)

INSTALLATION

Prior to installing the product, carefully inspect it for possible shipping damage.

Products are supplied fully lubricated from the factory. Check oil levels and adjust

as necessary before operating product. Refer to “LUBRICATION” section

on page 9 for recommended oils and lubrication intervals.

4

Form MHD56434 Edition 6

Summary of Contents for FORCE 5i FA2.5i

Page 1: ...n FORCE 5i Air Winch Models FA2 5i FA2 5i CE FA5i FA5i CE FA5Ti and FA5Ti CE CE compliant with European Directives Dwg MHP2669 Save These Instructions R Form MHD56434 Edition 6 October 2015 45899762 2...

Page 2: ...and shaft to the planetary reduction gear assembly Output from the planetary reduction gear assembly is connected to the wire rope drum through the output shaft The disc brake assembly consisting of...

Page 3: ...ke Veritas DNV Survey P Marine 812 Grade Corrosion Preventative Finish P1 Marine 812 X Grade Corrosion Preventative Finish Q Adjustable Accu Spool R Slack Wire Rope Detector W1 ABS witness test S Limi...

Page 4: ...ta Name Plateonwinchtodeterminemodel Ifwinch is a custom build also refer to the Declaration of Conformity for serial number break n Traceability Loadbearingpartsaredocumentedtoprovidetraceability Doc...

Page 5: ...ral state and local regulations When considering wire rope requirements the actual working load must include not only the static or dead load but also loads resulting from acceleration retardation and...

Page 6: ...fety Information Manual for information n Motor Foroptimumperformanceandmaximumdurabilityofparts providerecommended air supply as measured at motor inlet Refer to Table 2 Specifications on page 4 The...

Page 7: ...a fixed location at up to 20 feet 6 metres away from winch motor Air hoses connect throttle to winch motor to provide winch operation Move control throttle handle to the right clockwise to payout wir...

Page 8: ...ake when motor is operated Air pressure in cylinder overcomes spring pressure to release brake When control valve is placed in neutral position air in cylinder is vented and spring automatically engag...

Page 9: ...release properly they must be adjusted or repaired WARNING Worn or improperly functioning brakes may cause excessive heat buildup and sparks 13 Lubrication Refer to LUBRICATION on page 9 for recommen...

Page 10: ...and oxidation inhibited gear oil to ensure maximum performance and minimum down time for repair CAUTION Do not over fill Excess oil will reduce operating efficiency and increase oil temperature Only u...

Page 11: ...g MHP2686 Air Out Regulator Lubricator Air In Filter A B C D E Dwg MHP0191 Lift Slider Handle UP to Unlock Exhaust Port 1 1 2 NPT Air Inlet Port 1 1 4 NPT Brake Release Port 1 4 NPT Payout Haul In A C...

Page 12: ...MHP2126 A B C E D Fill Plug Position Drum Reduction Gear Assembly Level Plug Position Inboard Upright Dwg MHP0140 Dwg MHP1348 M J A C B D K G H L F E Dwg MHP1176 Regulator Pressure Gauge C D Auxiliar...

Page 13: ...ATION GRAPHICS CONTINUED To Brake Threaded Ports A B Dwg MHP2043 Dwg MHP2398 Emergency Stop Button ON Button Function Levers Pendant Handle A B C D Dwg MHP1892 Dwg MHP2688 TOP Dwg MHP2772 Form MHD5643...

Page 14: ...SERVICE NOTES 14 Form MHD56434 Edition 6...

Page 15: ...machinery 94 9 EC ATEX CS Ke kter m se toto prohl en vztahuje odpov daj ustanoven m sm rnic DA som denne erkl ring vedr rer overholder bestemmelserne i f lgende direktiv er DE auf das sich diese Erkl...

Page 16: ...R ingersollrandproducts com...

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