background image

2

Form MHD56349 Edition 1

Only allow 

Ingersoll Rand

 trained Technicians to perform maintenance on this Product. For additional information contact 

Ingersoll Rand

 or 

nearest Distributor.

For additional supporting documentation refer to Table 1 on page 2 for Product Safety and Information Manuals.
Manuals can be downloaded from www.winchandhoistsolutions.com

The use of other than genuine 

Ingersoll Rand

 replacement parts may result in safety hazards, decreased performance, increased maintenance and may invalidate all warranties.

The original language of this manual is English.
Refer all communications to the nearest 

Ingersoll Rand

 Office or Distributor.

Table 1: Product Information Manuals

PRODUCT DESCRIPTION

NOTICE

• This winch was designed to meet ANSI A10.22-1990 which limits its use as 
part of a system for personnel lifting. For information defining the Personnel 
Lifting System requirements read ANSI A10.22 and all associated 
manufacturer’s component literature. A copy of ANSI A10.22-1990 is provided 
with this product.

The

 Force 5i (ANSI) Man Rider 

Winch Series are air powered, planetary geared units 

designed for transporting personnel. Winches are provided with an internal 
automatic disc brake and either a manual or automatic band brake.

The output from an externally mounted piston air motor is transmitted through a 
coupling and shaft to the planetary reduction gear assembly.

The output from planetary reduction gear assembly is connected to the wire rope 
drum through the output shaft.

FA5i-MRA 

Winch disc brake assembly consists of friction plates splined to a hub 

which in turn is connected to the drive shaft from the air motor. Brake friction plates 
are clamped to the drum shaft through a spring applied piston. The brake remains 
applied until the winch control valve is operated and winch payout or haul-in occurs. 
Air is introduced into the chamber, which is formed between brake piston and brake 
housing, causing the brake piston to react, compressing brake springs and releasing 
friction plates allowing motor shaft to rotate. A power failure or sudden loss of air 
will immediately cause the spring applied brake to engage.

The drum band brake operates by applying a friction force between drum brake band 
and winch drum. The manual brake requires an operator to engage and disengage 
brake using a lever located on top of brake band. The automatic drum band brake 
operation is similar to disc brake operation; they are both fully disengaged in the 
haul-in and payout direction.

Publication

Part/Document Number

Publication

Part/Document Number

Product Safety Information Manual (Man Rider)

MHD56251

Product Parts Information Manual

Contact Factory

Product Maintenance Manual

Contact Factory

Summary of Contents for FORCE5i FA5i-MRA

Page 1: ...Product Information Model FA5i MRA ANSI Man RiderTM Save These Instructions Form MHD56349 Edition 1 February 2006 71475925 2006 Ingersoll Rand Company...

Page 2: ...output from an externally mounted piston air motor is transmitted through a coupling and shaft to the planetary reduction gear assembly The output from planetary reduction gear assembly is connected t...

Page 3: ...Marine 812 finish P1 Marine 812 X paint system R Slack wire rope detector V Press Roller W Client witness of load test X Special testing specify Z Sand blast and Carbozinc primer only Notes Standard...

Page 4: ...rum and for every inch 25 mm of drum length be at least 1 6 feet 0 5 metre from the drum Refer to Product Safety Information Manual 6 Do not weld to any part of winch Air System Air Motor Pipe Inlet S...

Page 5: ...mes diameter of wire rope Always maintain at least three full tight wraps of wire rope on drum Winch Guard Use of a winch guard is recommended on all winches WARNING Do not allow wire rope to come in...

Page 6: ...rom American National Safety Standards ASME B30 7 and ANSI A10 22 and are intended to avoid unsafe operating practices which might lead to injury or property damage 1 Prior to use inspect and test the...

Page 7: ...d methods have been exhausted The lowering speed of the load using the winch descent procedure is dependent upon the weight of the load amount of wire rope on the drum and position of the load in the...

Page 8: ...maintenance and testing performed on the Personnel Lifting System should be maintained and made available to designated personnel for review Winch Records and Reports Inspection records listing all p...

Page 9: ...s and replace damaged components 4 CONTROLS DAILY AND WEEKLY During operation of winch verify response to control is quick and smooth If winch responds slowly or movement is unsatisfactory do not oper...

Page 10: ...aximum performance and minimum down time for repair CAUTION Do not over fill Excess oil will reduce operating efficiency and increase oil temperature To ensure correct performance highest efficiency a...

Page 11: ...on 1 11 PRODUCT INFORMATION GRAPHICS Dwg MHP0133 Dwg MHP2686 Dwg MHP0191 Dwg MHP0140 Dwg MHP1348 Dwg MHP2688 A B A B B C DRUM A B C E D Fill Plug Position Drum Reduction Gear Assembly Level Plug Posit...

Page 12: ...6349 Edition 1 PRODUCT INFORMATION GRAPHICS CONTINUED Dwg MHP0661 B Arrows indicate direction of wire rope haul in for overwind operation Wire rope take off for overwind operation viewed from winch ou...

Page 13: ...Form MHD56349 Edition 1 13 SERVICE NOTES...

Page 14: ...14 Form MHD56349 Edition 1 SERVICE NOTES...

Page 15: ...Form MHD56349 Edition 1 15 SERVICE NOTES...

Page 16: ...www winchandhoistsolutions com...

Reviews: