2
Description
Page No.
Safety Information
Danger, Warning, Caution and Notice ............................................................................................................................................................... 3
Safe Operating Instructions ................................................................................................................................................................................ 4
Warning Tag and Label ...................................................................................................................................................................................... 4
Specifications
Model Code Explanation .................................................................................................................................................................................... 5
Description ......................................................................................................................................................................................................... 6
Specifications Chart ........................................................................................................................................................................................... 7
Installation
Mounting ............................................................................................................................................................................................................ 7
Air System .......................................................................................................................................................................................................... 7
Motor .................................................................................................................................................................................................................. 8
Chain Container .................................................................................................................................................................................................. 8
Pendant ............................................................................................................................................................................................................... 8
Storing the Hoist ................................................................................................................................................................................................. 8
Operation
Initial Operating Checks ..................................................................................................................................................................................... 9
Pendant Operation .............................................................................................................................................................................................. 9
Emergency Stop Operation ................................................................................................................................................................................ 9
Inspection
Records and Reports ......................................................................................................................................................................................... 10
Frequent Inspection .......................................................................................................................................................................................... 10
Periodic Inspection ........................................................................................................................................................................................... 11
Hoists Not in Regular Use ................................................................................................................................................................................ 12
Inspection and Maintenance Report Form ....................................................................................................................................................... 13
Lubrication
Frequency Chart ............................................................................................................................................................................................... 14
Brake and Gear Assemblies ............................................................................................................................................................................. 14
Hook Assemblies .............................................................................................................................................................................................. 15
Trolley .............................................................................................................................................................................................................. 15
Load Chain ....................................................................................................................................................................................................... 15
Troubleshooting
Chart ................................................................................................................................................................................................................. 16
Maintenance
Brake Adjustment ............................................................................................................................................................................................. 17
Overload Device Adjustment ........................................................................................................................................................................... 18
General Disassembly Instructions .................................................................................................................................................................... 18
Load Chain Replacement ................................................................................................................................................................................. 18
Accessing the Brake ......................................................................................................................................................................................... 19
Motor Disassembly ........................................................................................................................................................................................... 20
Cleaning, Inspection and Repair ...................................................................................................................................................................... 21
Brake Assembly ............................................................................................................................................................................................... 21
Motor Assembly ............................................................................................................................................................................................... 22
Load Test .......................................................................................................................................................................................................... 24
Assembly Drawings and Parts Lists
Index ................................................................................................................................................................................................................. 27
Parts Section ................................................................................................................................................................................................ 28-49
Parts Ordering Information
Return Goods Policy ........................................................................................................................................................................................ 50
Warranty Information ....................................................................................................................................................................................... 51
TABLE OF CONTENTS
Summary of Contents for LCA015
Page 26: ...25 SERVICE NOTES ...
Page 27: ...26 SERVICE NOTES ...
Page 31: ...30 LCA030S AND LCA060D HOIST ASSEMBLY PARTS DRAWING 3 and 6 ton Hoist Capacities Dwg MHP1464 ...
Page 33: ...32 LCA060S AND LCA120D HOIST ASSEMBLY PARTS DRAWING 6 and 12 ton Hoist Capacities Dwg MHP1465 ...
Page 50: ...49 SERVICE NOTES ...