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18-CD34D1-5-EN 19

 

INSTALLER’S GUIDE

i

White-Rodgers 36J gas valve

Inlet Pressure 
Boss (opt.)

On/Off Switch

Outlet Pressure Boss

Regulator 

Adjust-

ment 

Table 14

FINAL MANIFOLD PRESSURE SET-

TINGS (inches w.c.)

FUEL

PRESSURE

NATURAL GAS

3.5" W.C.

LP GAS

10.5" W.C.

installed altitude. Input rate changes can be made by adjusting 

the manifold pressure (min 3.0 - max 3.7 in. W.C. - Natural Gas) 

or changing orifices (orifice change may not always be required).

Installation of this furnace at altitudes above 2,000 ft. (610m) 

must be in accordance with local codes, or in the absence of 

local codes, the National Fuel Gas Code, ANSI Z223.1/ NFPA 

54  or  National  Standard  of  Canada,  Natural  Gas  and  Propane 

Installation Code, CSA B149.1, and must be made in accordance 

with the listed high Altitude Conversion Kit available with this 

furnace.

If the desired input rate cannot be achieved with a change 

in  manifold  pressure,  then  the  orifices  must  be  changed.  LP 

installations will require an orifice change.

WARNING

!

DO NOT attempt to manually light the burner. 

Failure to follow this warning could result in 

property damage, personal injury or death.

IMPORTANT:  Re-install  the  propane  orifices  to  the  same 

depth as the orifices supplied with the equipment.

See Table  13  for  help  in  selecting  orifices  if  orifice  change  is 

required.  Furnace  input  rate  and  temperature  rise  should  be 

checked again after changing orifices to confirm the proper rate 

for the altitude.
Installations above 4,000 feet may require a pressure switch 

change. If required, use the BAYHALT*** Kit (High Altitude 

Accessory Kit) listed in PRODUCT DATA.

TABLE 12

GAS FLOW IN CUBIC FEET PER HOUR

2 CUBIC FOOT DIAL

SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW

8

900

29

248

50

144

82

88

9

800

30

240

51

141

84

86

10

720

31

232

52

138

86

84

11

655

32

225

53

136

88

82

12

600

33

218

54

133

90

80

13

555

34

212

55

131

92

78

14

514

35

206

56

129

94

76

15

480

36

200

57

126

96

75

16

450

37

195

58

124

98

73

17

424

38

189

59

122

100

72

18

400

39

185

60

120

104

69

19

379

40

180

62

116

108

67

20

360

41

176

64

112

112

64

21

343

42

172

66

109

116

62

22

327

43

167

68

106

120

60

23

313

44

164

70

103

124

58

24

300

45

160

72

100

128

56

25

288

46

157

74

97

132

54

26

277

47

153

76

95

136

53

27

267

48

150

78

92

140

51

28

257

49

147

80

90

144

50

HIGH ALTITUDE DERATE

TABLE 13

Orifice 

Twist 

Drill 

Size If 

Installed 

At Sea 

Level

ALTITUDE ABOVE SEA LEVEL

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43
44
45
46
47

42
44
45
46
47
48

43
44
45
47
47
48

43
44
45
47
47
49

43
45
46
47
48
49

44
45
47
48
48
49

44
46
47
48
49
50

45
47
48
49
49
50

46
47
48
49
50
51

47
48
50
50
51
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60
61

55
56
57
60
62

55
56
58
61
62

56
56
59
62
63

56
56
59
63
63

56
57
60
63
64

From National Fuel Gas Code - Table F-4

Summary of Contents for M801P040AU24AA

Page 1: ...els only BAYFLTR200 External side filter rack BAYFLTR203 Filter kit horizontal for 17 5 cabinet BAYFLTR204 Filter kit horizontal for 21 cabinet BAYFLTR205 Filter kit horizontal for 24 5 cabinet BAYFLT...

Page 2: ...d components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s...

Page 3: ...and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 5 Follow the lighting instructions Place the appliance be ing inspected into operation Adjust the therm...

Page 4: ...above the floor and the furnace must be located or protected to avoid physical damage from vehicles CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heat...

Page 5: ...E DRAWINGS UPFLOW HORIZONTAL For the M801P Series Furnaces MODEL DIM A DIM B DIM C DIM D M801P040AU24AA M801P060AU24AA M801P060AU36AA 14 1 2 9 5 8 13 1 4 13 M801P080BU36AA M801P080BU48AA M801P100BU36A...

Page 6: ...NECTION 1 5 8 HOLE WITH PLUG 1 5 8 HOLE WITH PLUG 3 7 8 HOLE WITH PLUG ELECTRICAL CONNECTION ALTERNATE MODEL DIM A DIM B DIM C DIM D M801P060AD24AA M801P060AD36AA 14 1 2 9 5 8 13 1 4 13 M801P080BD45AA...

Page 7: ...with downflow furnaces for installation to stabilize and secure the furnace and cased coil in the horizontal position See Figure 4 IMPORTANT The cased coil must be placed downstream of the furnace In...

Page 8: ...ance with latest edition of Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes and applicable provis...

Page 9: ...installations will require use of OUT DOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in commercial laundry rooms Furnaces install...

Page 10: ...taining the furnace the return air shall also be handled by a duct s sealed to the furnace and terminating outside the space containing the furnace Minimum return air air entering temperature for the...

Page 11: ...rnaceisaccessible itisrecommended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths should be placed over the registers a...

Page 12: ...end tab in the slot Replace screws Remove brackets Screw locations Flanges upward TABLE 6 CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING DIMENSION A FILTER ACCESS OPENING DIMENSION B 14 1 2 13...

Page 13: ...ructions with the kit must be followed WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operatio...

Page 14: ...nder positive pressure 11 Horizontal pipe runs must be supported by hangers straps or other suitable material in intervals at a minimum of every 3 feet of pipe 12 A furnace shall not be connected to a...

Page 15: ...GRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER SEE NOTE 5 From drawing B342026 Rv 0 FURNACE SEE NOTE 6...

Page 16: ...l Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized All field supplied wiring must conform with the temperature limitation...

Page 17: ...ECK 1 Make sure all gas appliances are off except furnace 2 Clock the gas meter with the furnace operating determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas f...

Page 18: ...screw 9 Using a leak detection solution or soap suds check for leaks at the pressure outlet boss and pressure tap test screw 10 Turn on system power and check operation of unit CAUTION Replace and or...

Page 19: ...rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may require a pressure switch change If required us...

Page 20: ...es to make sure they are within the ranges specified on the furnace rating nameplate If the airflow needs to be increased or decreased see the wiring diagram for information on changing the speed of t...

Page 21: ...or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not t...

Page 22: ...R S GUIDE The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Ingersoll Rand 11819 N Pennsylva...

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