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18-CD34D1-5-EN 21

 

INSTALLER’S GUIDE

INTEGRATED FURNACE CONTROL ERROR FLASH CODES

Flashing Slow --- 

Normal - No call for Heat

Flashing Fast ---

Normal - Call for Heat

Continuous ON ---

Replace IFC

Continuous OFF ---

Check Power

2 Flashes ---

System Lockout (Retries or Recycles exceeded)

3 Flashes ---

Draft Pressure Error - Possible problems:

a) Venting problem 
b) Pressure switch problem
c) Inducer problem

4 Flashes ---

Open Temperature Limit Circuit

5 Flashes ---

Flame sensed when no flame should be present

6 Flashes ---

115 volt AC power reversed, poor grounding or system voltage too low

7 Flashes ---

Gas valve circuit error

8 Flashes ---

Low flame sense signal

ignition sequence up to two times after the sensor cools. If 

ignition is not achieved, it will lockout the furnace.

3. 

POWER FAILURE

If there is a power failure during a heating cycle, the system 

will restart the ignition sequence automatically when power 

is restored, if the thermostat still calls for heat.

4. 

INDUCED DRAFT BLOWER FAILURE

If pressure is not sensed by the pressure switch, it will not 

allow the gas valve to open, therefore the unit will not start. 

If failure occurs during a running cycle, the pressure switch 

will cause the gas valve to close and shut the unit down.

Failure  to  follow  safety  warnings  exactly,  could 

result  in  a  fire  or  explosion  causing  property 

damage, personal injury or loss of life. 

— 

Do  not  store  or  use  gasoline  or  other  flammable 

vapors and liquids in the vicinity of this or any  

other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.
• Do not touch any electrical switch; 

do not use any phone in your building.

•  Immediately  call  your  gas  supplier  from  a 

neighbor’s  phone.  Follow  the  gas  supplier’s 

instructions.

• If you cannot reach your gas supplier,  

call the fire department. 

— Installation and service must be performed by  

a  qualified  installer,  service  agency  or  the  gas 

supplier.

WARNING

!

WARNING

!

The following warning complies with State of California law, Proposition 65.

This product contains fiberglass wool insulation!
Fiberglass  dust  and  ceramic  fibers  are  believed  by 

the  State  of  California  to  cause  cancer  through 

inhalation.  Glasswool  fibers  may  also  cause 

respiratory, skin, or eye irritation.
PRECAUTIONARY MEASURES 

 Avoid breathing fiberglass dust.

 Use a NIOSH approved dust/mist respirator.

  Avoid  contact  with  the  skin  or  eyes.  Wear  long-

sleeved, 
loose-fitting clothing, gloves, and eye protection.

  Wash clothes separately from other clothing: rinse 

washer thoroughly.

 Operations such as sawing, blowing, tear-out, and 

spraying  may  generate  fiber  concentrations 
requiring 
additional  respiratory  protection.  Use  the 
appropriate 
NIOSH approved respirator in these situations.

FIRST AID MEASURES
Eye Contact – 

Flush eyes with water to remove dust. 

If  symptoms  persist,  seek  medical 
attention.

Skin Contact  – 

Wash affected areas gently with soap 

and warm water after handling.

Summary of Contents for M801P040AU24AA

Page 1: ...els only BAYFLTR200 External side filter rack BAYFLTR203 Filter kit horizontal for 17 5 cabinet BAYFLTR204 Filter kit horizontal for 21 cabinet BAYFLTR205 Filter kit horizontal for 24 5 cabinet BAYFLT...

Page 2: ...d components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacturer s...

Page 3: ...and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 5 Follow the lighting instructions Place the appliance be ing inspected into operation Adjust the therm...

Page 4: ...above the floor and the furnace must be located or protected to avoid physical damage from vehicles CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heat...

Page 5: ...E DRAWINGS UPFLOW HORIZONTAL For the M801P Series Furnaces MODEL DIM A DIM B DIM C DIM D M801P040AU24AA M801P060AU24AA M801P060AU36AA 14 1 2 9 5 8 13 1 4 13 M801P080BU36AA M801P080BU48AA M801P100BU36A...

Page 6: ...NECTION 1 5 8 HOLE WITH PLUG 1 5 8 HOLE WITH PLUG 3 7 8 HOLE WITH PLUG ELECTRICAL CONNECTION ALTERNATE MODEL DIM A DIM B DIM C DIM D M801P060AD24AA M801P060AD36AA 14 1 2 9 5 8 13 1 4 13 M801P080BD45AA...

Page 7: ...with downflow furnaces for installation to stabilize and secure the furnace and cased coil in the horizontal position See Figure 4 IMPORTANT The cased coil must be placed downstream of the furnace In...

Page 8: ...ance with latest edition of Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sections 7 2 7 3 or 7 4 of CAN CGA B149 Installation Codes and applicable provis...

Page 9: ...installations will require use of OUT DOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in commercial laundry rooms Furnaces install...

Page 10: ...taining the furnace the return air shall also be handled by a duct s sealed to the furnace and terminating outside the space containing the furnace Minimum return air air entering temperature for the...

Page 11: ...rnaceisaccessible itisrecommended that both supply and return air plenums are removable 8 When replacing a furnace old duct work should be cleaned out Thin cloths should be placed over the registers a...

Page 12: ...end tab in the slot Replace screws Remove brackets Screw locations Flanges upward TABLE 6 CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING DIMENSION A FILTER ACCESS OPENING DIMENSION B 14 1 2 13...

Page 13: ...ructions with the kit must be followed WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operatio...

Page 14: ...nder positive pressure 11 Horizontal pipe runs must be supported by hangers straps or other suitable material in intervals at a minimum of every 3 feet of pipe 12 A furnace shall not be connected to a...

Page 15: ...GRAM FOR 1 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER SEE NOTE 5 From drawing B342026 Rv 0 FURNACE SEE NOTE 6...

Page 16: ...l Electrical Code ANSI NFPA 70 latest edition or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized All field supplied wiring must conform with the temperature limitation...

Page 17: ...ECK 1 Make sure all gas appliances are off except furnace 2 Clock the gas meter with the furnace operating determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas f...

Page 18: ...screw 9 Using a leak detection solution or soap suds check for leaks at the pressure outlet boss and pressure tap test screw 10 Turn on system power and check operation of unit CAUTION Replace and or...

Page 19: ...rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may require a pressure switch change If required us...

Page 20: ...es to make sure they are within the ranges specified on the furnace rating nameplate If the airflow needs to be increased or decreased see the wiring diagram for information on changing the speed of t...

Page 21: ...or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not t...

Page 22: ...R S GUIDE The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Ingersoll Rand 11819 N Pennsylva...

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