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18-CD37D1-2-EN  

35

Installer’s Guide

HIGH ALTITUDE DERATE

Input ratings (BTUH) of these Furnaces are based on sea 

level operation and should not be changed at elevations up to 

2,000 ft.
If the installation is 2,000 ft. or above, the Furnace input rate 

(BTUH) shall be reduced 4% for each 1,000 ft. above sea level. 
The Furnace input rate shall be checked by clocking the gas 

flow rate (CFH) and multiplying by the heating value obtained 

from the local utility supplier for the gas being delivered at the 

installed altitude. Input rate changes can be made by adjust-

ing the Manifold Pressure (min 3.0 - max 3.7 in. W.C. - Natural 

Gas) or changing orifices (orifice change may not always be 

required). 
If the desired input rate can not be achieved with a change 

in Manifold Pressure, then the orifices must be changed. LP 

installations will require an orifice change. 

IMPORTANT: 

Reinstall the replacement orifices to the same 

depth as the orifices supplied with the equipment.

See Table 17 for help in selecting orifices if orifice change is 

required. Furnace input rate and temperature rise should be 

checked again after changing orifices to confirm the proper 

rate for the altitude.
The vent length table on page 19 shows the required vent 

lengths for installations at various altitudes. An optional high 

altitude kit is available for installations above 5000 feet. Instal-

lations above 12,000 feet are not allowed.

Turn the main Gas Valve toggle switch (See Figures 30 & 31) 

within the unit to the “

OFF

” position. Turn the external gas 

valve to “ON”. Purge the air from the gas lines. After purging, 

check all gas connections for leaks with a soapy solution -- 

DO 

NOT CHECK WITH AN OPEN FLAME.

 Allow 5 minutes for 

any gas that might have escaped to dissipate. 
LP Gas being heavier than air may require forced ventilation. 

Turn the toggle switch on the Gas Valve in the unit to the “ON” 

position.
If your application requires a high altitude pressure switch use 

Table 18 to select the appropriate kit for your model furnace.

Table 19

Orifice 

Twist 

Drill 

Size If 

Installed

At Sea

Level

ALTITUDE ABOVE SEA LEVEL

and Orifice Required At Other Elevations

2000 3000 4000 5000 6000 7000 8000 9000 10000

42
43
44
45
46
47

42
44
45
46
47
48

43
44
45
47
47
48

43
44
45
47
47
49

43
45
46
47
48
49

44
45
47
48
48
49

44
46
47
48
49
50

45
47
48
49
49
50

46
47
48
49
50
51

47
48
50
50
51
52

54
55
56
57
58

54
55
56
58
59

55
55
56
59
60

55
55
57
59
60

55
56
57
60
61

55
56
57
60
62

55
56
58
61
62

56
56
59
62
63

56
56
59
63
63

56
57
60
63
64

From National Fuel Gas Code - Table F-4

Installation of this furnace at altitudes above 2000 ft (610m) 

shall be in accordance with local codes, or in the absence of 

local codes, the 

National Fuel Gas Code, ANSI Z223.1/NFPA 

54

 or 

National Standard of Canada, Natural Gas and Propane 

Installation Code, CSA B149.1.

 Installation of this furnace at 

altitudes above 2000 ft (610 m) shall be made in accordance 

with the listed high Altitude Conversion Kit available with this 

furnace.

Table 17

PART NUMBERS FOR REPLACEMENT ORIFICES

DRILL

SIZE

PART

NUMBER

DRILL

SIZE

PART

NUMBER

44

45

46

47

48

49 

50

ORF00501

ORF00644

ORF00909

ORF00910

ORF01099

ORF00503 

ORF00493

54

55

56

57

58

59

ORF00555

ORF00693

ORF00907

ORF00908

ORF01338

ORF01339

Table 18

High Altitude Kits

Used With

BAYSWT08AHALTA

M952V080BU36A
M952V100CU48A
M952V120DU60A
M952V080BD36A
M952V100CD48A
M952V120DD60A

BAYSWT10AHALTA

M952V060BU36A, 
M952V060BD36A

Summary of Contents for M952V060BD36AA

Page 1: ...ble filter for 17 5 cabinet upflow only BAYFLTR321 Cleanable filter for 21 cabinet upflow only BAYFLTR324 Cleanable filter for 24 5 cabinet upflow only BAYLPKT210B Propane conversion kit BAYLPSS210B L...

Page 2: ...llow safety warnings exactly could result in a fire or explosion causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicin...

Page 3: ...rritation PRECAUTIONARY MEASURES Avoid breathing fiberglass dust Use a NIOSH approved dust mist respirator Avoid contact with the skin or eyes Wear long sleeved loose fitting clothing gloves and eye p...

Page 4: ...to check all connections as specified in the Gas Piping section of these instructions on page 31 6 Always install the Furnace to operate within the Furnace s intended temperature rise range with a duc...

Page 5: ...STALL THE FURNACE DI RECTLY ON CARPETING TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING CAUTION Do NOT install the Furnace in a corrosive or contaminated atmosphere Failure to follow this...

Page 6: ...7 1 2 2 M952V100CU48A 21 2 1 2 19 3 4 19 1 2 9 3 M952V120DU60A 24 1 2 2 15 16 23 1 4 23 10 3 SUFFIX LETTER MAY BE A Z NOTES 1 M952V120DU60AA REQUIRES 3 DIAMETER PIPE M952V100CU48AA REQUIRES 2 1 2 OR...

Page 7: ...de Figure 3 Downflow Outline Drawing MODEL SEE NOTE 1 2 DIM A DIM B DIM C DIM D M952V060BD36A M952V080BD36A 17 1 2 2 1 4 16 1 4 16 M952V100CD48A 21 2 1 2 19 3 4 19 1 2 M952V120DD60A 24 1 2 2 15 16 23...

Page 8: ...e in the horizontal position by placing the Furnace on the left side as viewed from the front in the vertical position The horizontal Furnace installation in an attic should be on a service platform l...

Page 9: ...meets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Refer to Table 4 for minimu...

Page 10: ...high volume of air will produce audible noise which could be objectionable when the unit is located very close to a living area It is often advisable to route the return air ducts under the floor or t...

Page 11: ...furnace must be removed for bottom return air After removing the filter lay the fur nace on its back Remove the two 5 16 hex screws secur ing the front of the bottom channel to the cabinet Rotate the...

Page 12: ...17 e Reinstall the furnace filter in the bottom position by inserting the chamfer end first into the filter rack ALTERNATE FILTER RACK INSTALLATION FOR SIDE RETURN AIR ON UPFLOW FURNACES Left or Right...

Page 13: ...or Return Filter Rack Installation With Side Furnace Cabinet Side Figure 19 CHAMFER END OF FILTER GOES INTO FILTER RACK FIRST Airflow Figure 22 Typical Horizontal Filter Installation Figure 23 BOTTOM...

Page 14: ...ples for location of the furnace clips Side return only Pre drill clearance holes with a 3 16 drill Bottom return holes are pre drilled 2 Install the clips in front and rear of the desired location us...

Page 15: ...obtain maximum efficiency from a condensing Furnace Proper installation of the vent system is necessary to assure drainage of the condensate and prevent deterioration of the vent system American Gas A...

Page 16: ...le pressure zone applications see Figure 30 The following are EXAMPLES ONLY EX 1 Example 1 shows that the vent may go vertical while the inlet air may be on any side of the structure The vent pipe wou...

Page 17: ...e the pipes to be removed later without cutting Be sure to properly support these joints Commercially available solvent cement for PVC must be used to join PVC pipe fittings Follow instructions on con...

Page 18: ...ULAR CORE 3 180 ASTM F628 DuraVent PolyPro 45 ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING NA NA 230 ULC S636 1 Allowable temperatures based on classifications covered in ASTM D4396 Deflectio...

Page 19: ...LENGTHS 2 Minimum vent length for all models 3 horizontal or 3 vertical 3 DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET Except adapters at the top of the furnace If...

Page 20: ...g NOTE Vent termination kit BAYAIR30AVENTA or BAYVENT200B may be used in addition to the horizontal and vertical termination options shown in the following figures For Canadian applications venting sy...

Page 21: ...licensed professionals for the installation of hard wired carbon monoxide detectors HORIZONTAL VENTING THROUGH WALL These Furnaces may be installed as direct vent as shipped or as nondirect vent Inst...

Page 22: ...hall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be ins...

Page 23: ...RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYPE 29 4C STAINLESS STEEL VENT PIPE Figure 39 MAINTAIN 12 IN 18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPAT...

Page 24: ...o the building Figure 40 TYPE 29 4C STAINLESS STEEL VENTING THROUGH UNUSED CHIMNEY Figure 41 VENTING ROUTED THROUGH A MASONRY CHIMNEY PVC PLASTIC VENTING THROUGH UNUSED CHIMNEY SUPPORT THE SINGLE WALL...

Page 25: ...a height 15 feet 4 5 m above the meter regulator assembly I Clearance to service regulator vent outlet 3 feet 91 cm J Clearance to nonmechanical air supply inlet to build ing or the combustion air inl...

Page 26: ...6 feet 1 83m 3 feet 91 cm above if within 10 feet 3m horizontally L Clearance above a paved sidewalk or paved driveway located on public property 7 feet 2 13 m M Clearance under veranda porch deck or...

Page 27: ...onnections by turning the trap and extending the tubing to the lower right front corner of the Furnace Trim all excess tubing to avoid kinking The connecting tubing for left or right side condensate d...

Page 28: ...ain tube at the header Evaporator and Furnace condensate drain piping may be manifolded together as shown in Figure 46 A primary drain vent stack must be installed and terminated below the outlet of t...

Page 29: ...from the trap to the side of the unit and trim all excess tubing to avoid kinks Downflow furnace Use RTV silicon sealant to connect the fitting to the trap for ease of removal when cleaning the trap F...

Page 30: ...causing slippery conditions that could lead to personal injury Excessive draining of conden sate may cause saturated ground conditions that may result in damage to plants NOTE Use 1 2 or larger PVC or...

Page 31: ...UTOMATIC GAS VALVE WITH MANUAL SHUT OFF GROUND UNION JOINT DRIP LEG Figure 55 THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING GROUND UNION JOINT AUTOMATIC GAS VALVE WITH MANU AL S...

Page 32: ...und joint union and a manual shut off valve as shown in Figures 43 44 National codes require a condensation drip leg to be installed ahead of the controls as shown in Figures 55 56 The furnace and its...

Page 33: ...unit is derated for high altitude d Replace and tighten the regulator cover screw securely 7 Cycle the valve several times to verify regulator setting a Repeat steps 5 7 if needed 8 Turn off all elec...

Page 34: ...he burner box The burner box pressure tap equalizes the gas valve pressure regulator Manifold pressure is checked by installing a tee field supplied in the tubing between the tee coming from the burne...

Page 35: ...r leaks with a soapy solution DO NOT CHECK WITH AN OPEN FLAME Allow 5 minutes for any gas that might have escaped to dissipate LP Gas being heavier than air may require forced ventilation Turn the tog...

Page 36: ...h 6 When a single stage heating thermostat without fan switch is used no wiring on G terminal is used 7 W1 and W2 must be jumpered together for proper operation Second stage heat will begin based on I...

Page 37: ...off delays 9 Optional humidistat is to be connected between R and BK Factory installed jumper R to BK on the circuit board must be cut if optional humidistat is used The jumper must also be cut when...

Page 38: ...B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 1 STAGE HEATING 1 STAGE COOLING USING A 1 STAGE HEATING 1 ST...

Page 39: ...JUMPER SEE NOTE 9 From Dwg B342020 Rev 0 B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR VARIABLE SPEED 2 STAGE FURNACE 2 STAGE HEATING...

Page 40: ...nd multi zone system controller On single speed cooling only non heat pump systems jumper Y to O for proper operation of the delay profiles and the Humidistat For two compressor or two speed systems j...

Page 41: ...stment Preliminary Inspections WARNING ELECTRIC SHOCK HAZARD DISCONNECT POWER TO THE UNIT BEFORE REMOV ING THE BLOWER DOOR ALLOW A MINIMUM OF 10 SECONDS FOR IFC POWER SUPPLY TO DISCHARGE TO 0 VOLTS FA...

Page 42: ...et at 60 100 140 or 180 seconds The factory setting is 100 seconds See unit wiring diagram Cooling The fan delay off period is set by dip switches on the Integrated Furnace Control The options for coo...

Page 43: ...tablish operation in First Stage 2 LOSS OF FLAME If loss of flame occurs during a heating cycle or flame is not present at the sensor the flame control module will close the Gas Valve The Integrated F...

Page 44: ...o call for Heat Flashing Fast Normal Call for Heat Fault Code Reset The last 4 fault codes can be erased from memory by powering up the control with G energized and then applying R to the W1 terminal...

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