Ingersoll-Rand PAL1000K, Parts And Maintenance Manual

Page 1: ...ried out by personnel certified by Ingersoll Rand or by Ingersoll Rand Authorized Service Centers Contact the Factory if in doubt about installation operation inspection and maintenance instructions Use only Genuine Ingersoll Rand parts when maintaining or repairing a winch hoist or any component of a winch or hoist ANSI ASME recommends that a winch or hoist or any components of a winch or hoist t...

Page 2: ...ce information Make this manual available to all persons responsible for the maintenance of these products Do not use this hoist for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this hoist in accordance with European Security Rules and any other applicable safety codes and regulations Refer all communications to the neares...

Page 3: ...artList 11 Motor with overloadandemergencystopvalve AssemblyDrawing 12 Motor with overloadandemergencystopvalve AssemblyPartList 13 Hoist AssemblyDrawing 14 Hoist AssemblyPartsList 15 HookAssemblyDrawing 16 Hook AssemblyPartsList 17 PHS2RemoteControl AssemblyDrawing 18 PHS2RemoteControl AssemblyPartsList 19 PHS2URemoteControlwith EmergencyStopAssemblyDrawing 20 PHS2URemoteControlwith EmergencyStop...

Page 4: ...78 holding cover to the brake cover 73 2 Remove cover 77 spring washers SO and brake disc 79 3 Pull brake fiction disc 83 from pinion 112 4 Replace brake friction disc 83 so spline locates on pinion ll2 5 Install brake disc 79 Place spring washers SO on brake disc starting with a dished surface toward the brake disc Alternate spring washers SO dished up dished down 6 Align pin 82 in brake disc 79 ...

Page 5: ... 7 Never disassemble the hoist any further than is necessary to accomplish the needed repair A good part can be damaged during the course of disassembly Never use excessive force when removing parts Tapping gently around the perimeter of a cover or housing with a soft hammer for example is sufficient to break the seal Do not heat a part with a flame to free it for removal unless the part being hea...

Page 6: ...26 and the distance ring 28 with the washer 27 Motor with overload and emergency stop valve Disassembly Ref Dwg D6340001 Refer to motor with emergency stop valve disassembly instructions to begin For overload valve disassembly 1 Remove the screw 20 and the joint 19 2 Remove screws 33 37 40 3 Remove the cover 22 PHS2 Pendant Control Disassembly Ref Dwg D6090018 1 Remove the fittings 32 and the eyeb...

Page 7: ...er rings 85 and 86 in planet carrier 64 Install load chain Refer to chain installation procedures in the MAINTENANCE section 10 11 12 13 14 15 16 17 18 19 20 21 22 Maintenance of the planet gear assembly should be limited to general cleaning and greasing of the planet pars 96 and bearings 92 If the planet gear assembly was removed during hoist disassembly it will be necessary to line up the timing...

Page 8: ...the joint 19 and the screw 20 in the cover 22 8 Install the cover 50 with the O ring 51 and the spring 52 Secure with screws 31 9 Install the screw 47 the Usit ring 13 and the nut stop 12 PHS2 Pendant Control Assembly Ref Dwg D6090018 1 Install levers 163 in pendant handle with pin 165 Stake pm in pendant handle at both ends to secure 2 Install setscrews 164 3 Check that O ring is undamaged and se...

Page 9: ...2 Dwg D6340003 8 ...

Page 10: ... 6706 I 7 Driving Gear 9609 003 1 I 8 Screw 4 4130 0806 9 Spring 2 9424 0224 10 Slide Valve 2 9424 0212 I 11 Motor Cover 1 9609 0079 I 32 Fitting 3 6165 2632 33 Screw 4 413l 2206 34 Screw 1 4200 7707 36 Stop 2 9609 0042 39 RetainerRing 2 4780 1339 43 Pin 6 4600 0416 44 Slide Valve 2 9412 0030 45 Idle Gear 1 9609 0030 46 Motor Housing 1 9609 0007 9 ...

Page 11: ... I Dwg D6340002 10 ...

Page 12: ...22 Cover 1 9609 0271 28 Spacer 1 9617 0055 29 Screw 1 4130 8206 30 C1apet 1 9617 0053 31 Screw 3 4132 6306 32 Fitting 5 6165 2632 33 Screw 6 4132 2206 34 Screw 1 4200 8307 36 Stop 2 9609 0042 I 37 I Screw 4 4132 2306 39 RetainerRing 2 4780 1339 40 Screw 2 4132 4306 I 44 SlideValve 2 9412 0030 45 Idle Gear 1 9609 0030 46 Motor Housing 1 9609 0007 Cover 9617 0059 52 55 Spring 1 6915 8732 Motor with ...

Page 13: ...I z Dwg D6340001 12 ...

Page 14: ...611 13 Usit ring 1 5840 4531 14 Ball 1 6940 0125 15 SpringReceiver 1 9636 0023 16 Washer 1 9636 0019 17 Nut 1 4300 1111 21 Diaphram 1 9636 0020 22 Cover 1 9609 0267 23 Spring 1 6915 9432 1 9617 0054 27 Washer 2 4570 0005 39 RetainerRing 2 4780 1339 40 Screw 2 4132 4306 41 NeedleBearing 3 5646 1912 43 Pin 6 4600 0416 44 Slide Valve 2 9412 0030 45 Idle Gear 1 9609 0030 46 Motor Housing 1 9609 0007 4...

Page 15: ... Dwg D6090001 14 ...

Page 16: ...asher 2 4520 1004 88 Spring washer 1 6916 0432 89 Ball Bearing 1 5080 0009 90 Gasket 1 9609 0041 91 Ring gear 1 9609 0038 92 Bearing Standard 4 5650 1513 Bearing High Precision 4 5650 1613 93 Planet Pin 2 9609 0039 I 94 Spacer Standard 2 9609 0095 Spacer High Precision 2 9609 0026 96 Planet gear Standard 1 set 3609 0129 Planet gear High Precision 1 set 3609 0130 97 Chain Holder 1 9609 0013 98 Chai...

Page 17: ...PAL250K to PAL1000K Top Hook Assembly 138 PAL630 PAL980K PAL1000K Bottom Hook Assembly PAL250K PAL310K PAL500K Bottom Hook Assembly Dwg D6090002 16 ...

Page 18: ......

Page 19: ...REAR VIEW OF PALAIR PLUS HOIST Dwg D6090018 18 ...

Page 20: ...rew 2 4200 7407 165 Pin 1 9579 0040 _ 166 Valve Assembly with O Ring crimped 2 9579 0036 167 Spring 2 6915 8632 169 Spool with 0 Ring crimped 2 9579 0035 170 2 6915 8732 172 Rear Cover 2 9579 0037 173 Retainer Ring 2 4770 3028 200 Meter of Control incl s item 201 through 203 3387 003 1 201 Hose 202 Hose Tie 203 Strain Relief Wire 3 2 m 1 204 Sleeve Clamp 1 6112 5032 205 Thimble 1 6932 5332 Recomme...

Page 21: ... Dwg D6340012 20 ...

Page 22: ...y Stop Assembly 1 7579 0071 incl s item 32 through 173 and 181 through 189 181 Pendant Handle 1 9579 0095 I Ball 184 1 6940 1625 I 185 Setscrew 3 4200 8207 186 Spring 3 6911 3941 187 Spool 3 9579 0085 188 Emergency stop Bottom 1 6859 8632 I 189 Label Kit 1 9579 0099 190 Sticker 1 9618 0098 191 Sticker 1 9618 0100 201 Hose 5 202 Hose Tie 2 m 203 Strain Relief Wire 1 204 Sleeve Clamp 1 6112 5032 205...

Page 23: ... 256 1 7609 0019 Chain Conteneur for 6 meters of chain 1 9609 0016 Chain Conteneur for 12 meters of chain 1 9609 0017 S Hook 2 9412 0206 Balance Chain 0 117m 6903 3232 Balance Chain 0 16m 6903 3232 257 Chain Conteneur for 24 meters of chain 1 9609 0016 Chain Conteneur for 36 meters of chain 1 9609 0017 25 Flat Washer 2 4500 1105 259 Screw 1 4132 2606 260 Lock nut 1 4370 7211 261 CB250 1000 24M inc...

Page 24: ...cal or after sales services which are sent carriage paid and packing free without there being any claim for damage arising such as injury to per sorrel damage to property other than that covered by the present contract loss of possession of production commercial detriment or loss of profit During the guarantee period the cost of labour for dismantling and reassembling equipment outside IFUSAh4IIA ...

Page 25: ... distributor in your country or write fax to Canada National SalesOffice Regional Warehouse Toronto Ontario 51 WorcesterRoad Rexda le Ontario M9W 4K2 Phone 416 675 5611 Fax 416 675 6920 OrderDesk Fax 416 674 6549 Regional SalesOffices Calgary Alberta 44Harley RoadS E Calgary Alberta T2V 3K3 Phone 403 252 4180 Fax 403 252 4462 Edmonton Alberta 1340WeberCenter 5555CalgaryTrail N W Edmonton Alberta T...