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04585147_ed2

LUBRICATION

To ensure continued satisfactory operation of the hoist, all 
points requiring lubrication must be serviced with the correct 
lubricant at the proper time interval as indicated for each 
assembly. Correct lubrication is one of the most important 
factors in maintaining efficient operation.

The lubrication intervals recommended in this manual are 
based on intermittent operation of the hoist eight hours each 
day, five days per week. If the hoist is operated almost 
continuously or more than the eight hours each day, more 
frequent lubrication will be required. The lubricant types are 
based on operation in an environment relatively free of dust, 
moisture, and corrosive fumes. Use only those lubricants 
recommended. Other lubricants may affect the performance 
of the hoist. Approval for the use of other lubricants must be 
obtained from your 

Ingersoll Rand

 Technical Support 

Department or distributor. Failure to provide proper 
lubrication may result in damage to the hoist and/or its 
associated components.

„

Hook and Suspension Assemblies

1. Lubricate the lower hook and hook latch pivot points. 

Hook and latch should pivot freely.

2. Use 

Ingersoll Rand

 LUBRI-LINK-GREEN or a SAE 50 to 

90 EP oil.

„

Trolley (optional feature)

Refer to the manufacturer’s literature for correct lubrication. 
For additional information on Quantum motorized trolleys, 
refer to Parts, Operation and Maintenance Manual Form 
Number MHD56108.

„

Load Chain

WARNING

• Failure to maintain a clean and well lubricated load 
chain will result in rapid load chain wear that can lead to 
chain failure which can cause severe injury, death or 
substantial property damage.

1. Lubricate each link of the load chain weekly. Apply new 

lubricant over existing layer.

2. In severe applications or corrosive environments, 

lubricate more frequently than normal.

3. Lubricate hook latch pivot point with the same lubricant 

used on the load chain.

4. To remove rust or abrasive dust build-up, clean chain with 

an acid free solvent. After cleaning, lubricate the load 
chain.

5. Use 

Ingersoll Rand

 LUBRI-LINK-GREEN or a SAE 50 to 

90 EP oil.

„

Gears

The gear compartment is filled with grease at the factory to 
provide continual lubrication. Replacement of the grease for 
the life of the hoist should not be required.

„

Lubrication Grease:

Strub N1424
Type DIN 51502: GP OM-20

„

Lubrication Grease Quantity:

If it becomes necessary to remove the gear end cover, first 
ensure the hoist body is standing on end with the gear end 
cover up. Failure to observe this procedure will allow the 
grease to flow from the hoist. Whenever the gear end cover 
is removed, always replace the cover gasket.

CAUTION

• Use extreme care when removing gear end cover to 
avoid grease spillage.

Model(s)

Grease Quantity

Lbs.

Kg.

QCH50

0.88

0.40

QCH100

2.20

1.00

QCH200/300/500

4.00

1.80

Summary of Contents for QCH100-1HD50

Page 1: ...04585147 Edition 2 November 2006 Quantum Electric Chain Hoist QCH Series 1 8 to 5 ton Product Information Save these Instructions ...

Page 2: ...torque is provided by the compression spring Rotor Shaft with Integrated Slip Clutch Item 3 in figure 1 The slip clutch is installed in a functional location upstream of the brake system and is integrated in the rotor shaft It protects the chain hoist from overloading and provides the additional function of an emergency limit stop for the highest and lowest hook positions The slip clutch complies ...

Page 3: ...1NS50 1 2 32 1 0 3 5 1 8 1 4 44 9 QCH50 1ND50 32 8 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1HD50 64 16 2 1 0 5 11 6 5 2 5 8 2 6 4 6 2 1 100 QCH50 2NS100 1 16 2 1 0 3 5 1 8 1 4 49 6 QCH50 2ND100 16 4 1 0 0 25 3 5 2 4 1 8 1 2 1 4 1 0 QCH100 1NS100 32 1 2 1 7 4 3 7 3 0 100 QCH100 1ND100 32 8 2 1 0 5 8 0 5 6 4 0 2 8 3 2 2 2 QCH100 2NS200 2 16 2 2 1 7 4 3 7 3 0 112 QCH100 2ND200 16 4 2 1 0 5 8 0 5 6 4 ...

Page 4: ...is erected to shield it from the influences of the weather Wherever possible the electric chain hoist should be transported in its original packaging It is recommended that the assembly and connection of the electric chain hoist is effected on site by qualified designated personnel INSTALLATION Prior to installing the hoist carefully inspect components for possible shipping damage Hoists are suppl...

Page 5: ...ection of rotation If the direction of rotation does not correspond with the button symbols on the control switch power supply wires L1 and L2 must be swapped round NOTICE Wire connection at the terminal is in accordance with figure 3 Electrical Connections if not tight and secure will be an endless cause of trouble During installation the electrician must make sure that all electrical connections...

Page 6: ...will be housed correctly in accordance with figure 4 The lifting height must be dimensioned such that the hook fittings are on the ground in the lowest hook position Single fall operation The connection between the load hook 2 and the chain is made with the hook block assembly 1 The last link must locate on the pin 3 Apply grease in the hook block recess see figure 5 Figure 5 NOTICE Pay attention ...

Page 7: ...ve to lowest hook position rotate green switching wheel rear 4 to switching cam of bottom limit switch 5 rotate anticlockwise for higher hook position and clockwise for lower hook position 5 Activate rocker must engage in switch wheel 6 Check operation of limit switch the end stop and the hook fittings must not touch the housing Chain Bucket 1 Move chain out at load side until limit switch is acti...

Page 8: ...cation For additional information on Quantum motorized trolleys refer to Parts Operation and Maintenance Manual Form Number MHD56108 Load Chain WARNING Failure to maintain a clean and well lubricated load chain will result in rapid load chain wear that can lead to chain failure which can cause severe injury death or substantial property damage 1 Lubricate each link of the load chain weekly Apply n...

Page 9: ...l information The use of other than genuine Ingersoll Rand parts may result in a hazard decreased performance and increased maintenance and may void all warranties When the life of the hoist has expired it is recommended that the hoist be disassembled degreased and parts be separated by material so that they can be recycled Refer all communications to the nearest Ingersoll Rand Office or Distribut...

Page 10: ...10 04585147_ed2 NOTES ...

Page 11: ...04585147_ed2 11 NOTES ...

Page 12: ...www irtools com 2006 Ingersoll Rand Company ...

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