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INSTALLATION / HANDLING

15

UP6RD–5–175, UP6RM–5–175, UP6RD–5–175

NOTE: Wire sizes are given in AWG(SWG)

MOTOR POWER

SINGLE PHASE

THREE PHASE

5HP (3.7kW)

115V

230V

200V

230V

460V

575V

4 (6)

8 (10)

10 (12)

12 (14)

14 (16)

14 (16)

Refer to National Electric Code or applicable local codes to

determine proper fusing or circuit breaker rating. If using fuses,
time–delay or slow–blow fuses are recommended.

COMPRESSOR LUBRICATION

A. Oil fill plug

B. Low oil level switch

C. Oil drain  plug

CAUTION

Do not operate without lubricant or with inadequate lubricant.

Ingersoll–Rand is not responsible for compressor failure caused by
inadequate lubrication.

We recommend ALL SEASON SELECT synthetic compressor

lubricant.

You may use a petroleum–based lubricant that is premium quality,

does not contain detergents, contains only anti–rust, anti–oxidation,
and anti–foam agents as additives, has a flashpoint of 440

_

F (227

_

C)

or higher, and has an auto–ignition point of 650

_

F (343

_

C) or higher.

See the petroleum lubricant viscosity table below. The table is

intended as a general guide only. Heavy–duty operating conditions
require heavier oil viscosity. Refer specific operating conditions to your
dealer for recommendations.

Temperature Around  Compressor

Viscosity @ 37.8

_

C(100

_

F )

Viscosity Grade

_

F

_

C

SUS

Centistokes

ISO

SAE

<40

<4.4

150

32

32

10

40 – 80

4.4 – 26.7

500

110

100

30

80 – 104

26.7 – 40

750

165

150

40

NOTE

If you use a petroleum–based compressor lubricant at start–up and

decide to convert to ALL SEASON SELECT lubricant later, the
compressor valves must be thoroughly decarbonized and the
crankcase must be flushed before conversion.

Filling Procedures:

1. For enclosed compressors, remove the front panel.

2. Unscrew and remove the oil fill plug.

CAUTION

Do not remove the oil fill plug while the compressor is running.

3. Slowly fill the crankcase with lubricant until the lubricant reaches the
top thread of the oil fill opening and the top of the sight glass. 

MODEL

OUNCES

LITERS

UP6RD–5–175
UP6RM–5–175
UP6RX–5–175

40

1.2

4. Replace the oil fill plug HAND TIGHT ONLY.

LOW OIL LEVEL SWITCH

A float activated low oil level switch may be installed to protect your

unit against damage due to insufficient compressor level oil. Low oil
level in the compressor crankcase causes the switch contacts to close,
thus energizing the shunt coil in the combination pressure switch. This
in turn shuts the pressure switch off. Once proper oil level has been
restored the pressure switch (control panel) lever needs to be turned
to Auto to start the unit.

Proper protection against low oil level depends on proper

adjustment of the low oil level switch. During the initial run, stop the unit
and drain one quart (0.946L) of oil from the compressor crankcase into
a suitable clean container. Listen for the switch to click or check the
switch with a continuity tester.

NOTE

On enclosed compressors, the front panel must be removed to

access the low oil level switch.

Summary of Contents for UP6RD-5-175

Page 1: ...ATE APRIL 2003 UP6RD 5 175 UP6RM 5 175 UP6RX 5 175 ENCLOSED 60Hz OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate...

Page 2: ......

Page 3: ...IATIONS SYMBOLS Contact Ingersoll Rand for serial number Up to Serial No From Serial No Not illustrated Option NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercoo...

Page 4: ...ipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reserves the right to make changes and improvements to products without notice and w...

Page 5: ...rs which can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft away from the spray area HIGH PRE...

Page 6: ...CK OIL DECAL 5 32263832 1 ROTATING FAN DECAL 6 22075618 1 SHIPPING TAG 7 56276652 1 HOT SURFACE DECAL 8 1 MOTOR LABEL 9 30286686 1 ROTATION ARROW DECAL ON TOP OF MOTOR 10 1 PARTS LABEL 11 32341075 1 S...

Page 7: ...DECAL 6 22075618 1 SHIPPING TAG 7 56276652 1 HOT SURFACE DECAL 8 1 MOTOR LABEL 9 30286686 1 ROTATION ARROW DECAL ON TOP OF MOTOR 10 1 PARTS LABEL 11 32341075 1 SAFETY LABEL 12 54499306 1 IR LOGO 13 3...

Page 8: ...one common downstream plant effective isolation valves must be fitted and controlled by work procedures so that one machine cannot accidently be pressurized over pressurized by another Compressed air...

Page 9: ...SON SELECT can be fed directly into a drainage system that has downstream sewerage treatment As waste water regulations vary by country and region it is the responsibility of the user to establish the...

Page 10: ...ONLY WHEN SWITCH IS MOUNTED UNDER PRESSURE AND VOLTAGE FREE 5 THIS SCHEMATIC APPLIES TO UNITS USING A COMBINATION PRESSURE SWITCH Three Phase Wiring CONTROL PANEL OPTIONS COIL POWER SUPPLY OPTION 1 TO...

Page 11: ...GENERAL INFORMATION 9 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 Three phase combination pressure switch Mains Motor 2 Nm Tightening torque Single phase combination pressure switch Mains Motor...

Page 12: ...INSTALLATION HANDLING 10 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 TYPICAL BASEPLATE MOUNTED COMPRESSOR mm Inches A 784 30 9 B 819 32 2 C 594 23 39 D E 335 13 19 F 614 24 2 G 12 0 472...

Page 13: ...TALLATION HANDLING 11 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 TYPICAL VERTICAL TANK MOUNTED COMPRESSOR mm Inches A 1769 69 7 B 813 32 01 C 404 15 91 D 649 25 6 E 404 15 91 F 678 26 7 G 14 2 x 22 0 56 x 0...

Page 14: ...is available for unloading and moving the compressor to the installation site NOTE Lifting equipment must be properly rated for the weight of the compressor CAUTION Lift the compressor by the shipping...

Page 15: ...nts DO NOT RUN THE COMPRESSOR WITHOUT REMOVING THE SHIPPING BLOCKS AND SHIPPING SCREWS A Shipping screws both ends 2 B Wooden shipping blocks 2 LOCATION IN THE PLANT WARNING FOR COMPRESSORS EQUIPPED W...

Page 16: ...ls not included in the list contact your dealer Materials Compatibility List Suitable VitonR TeflonR Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Fluorocarbon Polysulfide 2 Component Urethane...

Page 17: ...165 150 40 NOTE If you use a petroleum based compressor lubricant at start up and decide to convert to ALL SEASON SELECT lubricant later the compressor valves must be thoroughly decarbonized and the...

Page 18: ...ting temperature S _C 0 40 S _F 32 104 Compressor RPM 1475 MOTOR Nominal power 5HP 3 7kW Speed RPM 3450 Enclosure NEMA1 Insulation class F Amps See spec label Starts per hour 6 GENERAL DATA Oil Sump c...

Page 19: ...e valve fully The air receiver will fill to cut out pressure and the motor will stop The unit is now ready for use NORMAL START UP 1 Set the pressure switch lever or control panel knob to OFF 2 Close...

Page 20: ...crewing the four screws holding the control panel The pressure switch cover can be removed by unscrewing the two screws holding the cover Pressure switch adjustment The compressor package will cut in...

Page 21: ...all pressure is vented from the system and that the machine cannot be started accidentally Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Prio...

Page 22: ...d sheave are aligned and belt tension is satisfactory after installing new belts or tensioning existing belts FILTER REPLACEMENT 1 Unscrew and remove the wing nut securing the filter housing to its ba...

Page 23: ...d clean it Remove any debris that may be in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the Electric Drain Valve back into service press...

Page 24: ...motor pulley crankshaft drive belt tension and alignment Repair or replace as required 2 Drain existing lubricant and refill with proper lubricant 3 Check line voltage and upgrade lines as required Co...

Page 25: ...er with 180 grit flex hone Knocking or rattling 1 Loose beltwheel or motor pulley excessive end play in motor shaft or loose drive belts 2 Compressor valves leaky broken carbonized or loose 3 Carbon b...

Page 26: ...or electric service panel too small 3 Poor contact on motor terminals or starter connections 4 Improper starter overload heaters 5 Bad motor 1 Check line voltage and upgrade lines as required Contact...

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