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MAINTENANCE

21

UP6RD–5–175, UP6RM–5–175, UP6RD–5–175

MAINTENANCE

NOTE

The following maintenance schedule has been developed for typical

applications. Maintenance intervals should be shortened in harsher
environments.

DRAIN VALVE MAINTENANCE SCHEDULE

DAILY

Test the valve for proper
operation.
Clean the filter screen if needed.

MONTHLY (EVERY 30 DAYS)

Clean the filter screen.

To clean the filter screen, perform the following steps:

1Close the strainer ball valve completely to isolate it from the air
receiver tank.

2. Press the TEST button on the timer to vent the pressure remaining
in the valve. Repeat until all pressure is removed.

CAUTION

High pressure air can cause injury from flying debris. Ensure the

strainer ball valve is completely closed and pressure is released from
the valve prior to cleaning.

3. Remove the plug from the strainer with a suitable wrench. If you hear
air escaping from the cleaning port, STOP IMMEDIATELY and repeat
steps I and 2.

4. Remove the stainless steel filter screen and clean it. Remove any
debris that may be in the strainer body before replacing the filter screen.

5. Replace plug and tighten with wrench.

6. When putting the Electric Drain Valve back into service, press the
TEST button to confirm proper function.

TANK INSPECTION

The life of an air receiver tank is dependent upon several factors

including, but not limited to, operating conditions, ambient
environments, and the level of maintenance. The exact effect of these
factors on tank life is difficult to predict; therefore, Ingersoll–Rand
recommends that you schedule a certified tank inspection within the
first five years of compressor service. To arrange a tank inspection,
contact the nearest I–R Air Center or distributor, or call 1–800–AIR
SERV.

If the tank has not been inspected within the first 10 years of

compressor service, the tank must be taken out of service until it has
passed inspection. Tanks that fail to meet requirements must be
replaced.

WARNING

Failure to replace a rusted air receiver tank could result in air

receiver tank rupture or explosion, which could cause substantial
property damage, severe personal injury, or death.  Never modify or
repair tank. Obtain replacement from service center.

Summary of Contents for UP6RD-5-175

Page 1: ...ATE APRIL 2003 UP6RD 5 175 UP6RM 5 175 UP6RX 5 175 ENCLOSED 60Hz OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate...

Page 2: ......

Page 3: ...IATIONS SYMBOLS Contact Ingersoll Rand for serial number Up to Serial No From Serial No Not illustrated Option NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercoo...

Page 4: ...ipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reserves the right to make changes and improvements to products without notice and w...

Page 5: ...rs which can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft away from the spray area HIGH PRE...

Page 6: ...CK OIL DECAL 5 32263832 1 ROTATING FAN DECAL 6 22075618 1 SHIPPING TAG 7 56276652 1 HOT SURFACE DECAL 8 1 MOTOR LABEL 9 30286686 1 ROTATION ARROW DECAL ON TOP OF MOTOR 10 1 PARTS LABEL 11 32341075 1 S...

Page 7: ...DECAL 6 22075618 1 SHIPPING TAG 7 56276652 1 HOT SURFACE DECAL 8 1 MOTOR LABEL 9 30286686 1 ROTATION ARROW DECAL ON TOP OF MOTOR 10 1 PARTS LABEL 11 32341075 1 SAFETY LABEL 12 54499306 1 IR LOGO 13 3...

Page 8: ...one common downstream plant effective isolation valves must be fitted and controlled by work procedures so that one machine cannot accidently be pressurized over pressurized by another Compressed air...

Page 9: ...SON SELECT can be fed directly into a drainage system that has downstream sewerage treatment As waste water regulations vary by country and region it is the responsibility of the user to establish the...

Page 10: ...ONLY WHEN SWITCH IS MOUNTED UNDER PRESSURE AND VOLTAGE FREE 5 THIS SCHEMATIC APPLIES TO UNITS USING A COMBINATION PRESSURE SWITCH Three Phase Wiring CONTROL PANEL OPTIONS COIL POWER SUPPLY OPTION 1 TO...

Page 11: ...GENERAL INFORMATION 9 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 Three phase combination pressure switch Mains Motor 2 Nm Tightening torque Single phase combination pressure switch Mains Motor...

Page 12: ...INSTALLATION HANDLING 10 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 TYPICAL BASEPLATE MOUNTED COMPRESSOR mm Inches A 784 30 9 B 819 32 2 C 594 23 39 D E 335 13 19 F 614 24 2 G 12 0 472...

Page 13: ...TALLATION HANDLING 11 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 TYPICAL VERTICAL TANK MOUNTED COMPRESSOR mm Inches A 1769 69 7 B 813 32 01 C 404 15 91 D 649 25 6 E 404 15 91 F 678 26 7 G 14 2 x 22 0 56 x 0...

Page 14: ...is available for unloading and moving the compressor to the installation site NOTE Lifting equipment must be properly rated for the weight of the compressor CAUTION Lift the compressor by the shipping...

Page 15: ...nts DO NOT RUN THE COMPRESSOR WITHOUT REMOVING THE SHIPPING BLOCKS AND SHIPPING SCREWS A Shipping screws both ends 2 B Wooden shipping blocks 2 LOCATION IN THE PLANT WARNING FOR COMPRESSORS EQUIPPED W...

Page 16: ...ls not included in the list contact your dealer Materials Compatibility List Suitable VitonR TeflonR Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Fluorocarbon Polysulfide 2 Component Urethane...

Page 17: ...165 150 40 NOTE If you use a petroleum based compressor lubricant at start up and decide to convert to ALL SEASON SELECT lubricant later the compressor valves must be thoroughly decarbonized and the...

Page 18: ...ting temperature S _C 0 40 S _F 32 104 Compressor RPM 1475 MOTOR Nominal power 5HP 3 7kW Speed RPM 3450 Enclosure NEMA1 Insulation class F Amps See spec label Starts per hour 6 GENERAL DATA Oil Sump c...

Page 19: ...e valve fully The air receiver will fill to cut out pressure and the motor will stop The unit is now ready for use NORMAL START UP 1 Set the pressure switch lever or control panel knob to OFF 2 Close...

Page 20: ...crewing the four screws holding the control panel The pressure switch cover can be removed by unscrewing the two screws holding the cover Pressure switch adjustment The compressor package will cut in...

Page 21: ...all pressure is vented from the system and that the machine cannot be started accidentally Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Prio...

Page 22: ...d sheave are aligned and belt tension is satisfactory after installing new belts or tensioning existing belts FILTER REPLACEMENT 1 Unscrew and remove the wing nut securing the filter housing to its ba...

Page 23: ...d clean it Remove any debris that may be in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the Electric Drain Valve back into service press...

Page 24: ...motor pulley crankshaft drive belt tension and alignment Repair or replace as required 2 Drain existing lubricant and refill with proper lubricant 3 Check line voltage and upgrade lines as required Co...

Page 25: ...er with 180 grit flex hone Knocking or rattling 1 Loose beltwheel or motor pulley excessive end play in motor shaft or loose drive belts 2 Compressor valves leaky broken carbonized or loose 3 Carbon b...

Page 26: ...or electric service panel too small 3 Poor contact on motor terminals or starter connections 4 Improper starter overload heaters 5 Bad motor 1 Check line voltage and upgrade lines as required Contact...

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