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SAFETY

6

UP6RD–5–175, UP6RM–5–175, UP6RD–5–175

DANGER

Hazard that WILL cause DEATH, SEVERE INJURY or substantial

property damage if ignored.  Instructions must be followed precisely to
avoid injury or death.

WARNING

Hazard that CAN cause DEATH, SEVERE INJURY or substantial

property damage if ignored. Instructions which must be followed
precisely to avoid injury or death.

CAUTION

Cautions call attention to instructions which must be followed

precisely to avoid damaging the product, process or its surroundings.

NOTE

Notes are used for supplementary information.

BREATHING AIR PRECAUTION

Ingersoll–Rand air compressors are not designed, intended or

approved for breathing air. Compressed air should not be used for
breathing air applications unless treated in accordance with all
applicable codes and regulations.

General Information

Ensure that the operator reads and understands the decals and

consults the manuals before maintenance or operation.

Ensure that the Operation and Maintenance manual, and the

manual holder, are not removed permanently from the machine.

Ensure that maintenance personnel are adequately trained,

competent and have read the Maintenance Manuals.

Do not point air nozzles or sprayers toward anyone.

Compressed air and electricity can be dangerous. Before

undertaking any work on the compressor, ensure that the electrical
supply has been isolated and the compressor has been relieved of all
pressure.

Wear eye protection when operating or servicing compressor.

All persons positioned near to operating machinery should be

equipped with hearing protection and given instructions on its use in
accordance with workplace safety legislation.

Make sure that all protective covers are in place and that the

canopy/doors are closed during operation.

The specification of this machine is such that the machine is not

suitable for use in flammable gas risk areas.

Installation of this compressor must be in accordance with

recognized electrical codes and any local Health and Safety Codes.

The use of plastic bowls on line filters without metal guards can be

hazardous. Their safety can be affected by either synthetic lubricants,
or the additives used in mineral oils. Metal bowls should be used on a
pressurized system.

Compressed air

Compressed air can be dangerous if incorrectly handled. Before

doing any work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.

Ensure that the machine is operating at the rated pressure and that

the rated pressure is known to all relevant personnel.

All air pressure equipment installed in or connected to the machine

must have safe working pressure ratings of at least the machine rated
pressure.

If more than one compressor is connected to one common

downstream plant, effective isolation valves must be fitted and
controlled by work procedures, so that one machine cannot accidently
be pressurized / over pressurized by another.

Compressed air must not be used for a direct feed to any form of

breathing apparatus or mask.

The discharged air contains a very small percentage of compressor

lubricating oil and care should be taken to ensure that downstream
equipment is compatible.

If the discharged air is to be ultimately released into a confined

space, adequate ventilation must be provided.

When using compressed air always use appropriate personal

protective equipment.

All pressure containing parts, especially flexible hoses and their

couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.

Compressed air can be dangerous if incorrectly handled. Before

doing any work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.

Avoid bodily contact with compressed air.

All safety valves located in the separator tank must be checked

periodically  for correct operation.

Do not over–pressurize the receiver tank or similar vessels beyond

design limits.

Do not use a receiver tank or similar vessels that fail to meet the

design requirements of the compressor. Contact your distributor for
assistance.

Do not drill into, weld or otherwise alter the receiver tank or similar

vessels.

Do not remove, adjust, change, modify or make substitutions for

safety/relief valves, pressure switches or other pressure control
related devices.

Materials

The following substances are used in the manufacture of this

machine and may be hazardous to health if used incorrectly:
.

preservative grease

.

rust preventative

.

compressor coolant

AVOID INGESTION, SKIN CONTACT AND INHALATION OF
FUMES

For further information, consult Material Data Sheet for ALL SEASON
SELECT
.

Transport

When loading or transporting machines ensure that the specified

lifting and tie down points are used.

Lifting equipment must be properly rated for the weight of the

compressor.

Do not work on or walk under the compressor while it is suspended.

Electrical

Keep all parts of the body and any hand–held tools or other

conductive objects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
electrical system.

Close and lock all access doors when the compressor is left

unattended.

Do not use extinguishers intended for Class A or Class B fires on

electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.

Attempt repairs only in clean, dry, well lighted and ventilated areas.

Connect the compressor only to electrical systems that are

compatible with its electrical characteristics and that are within its rated
capacity.

Summary of Contents for UP6RD-5-175

Page 1: ...ATE APRIL 2003 UP6RD 5 175 UP6RM 5 175 UP6RX 5 175 ENCLOSED 60Hz OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate...

Page 2: ......

Page 3: ...IATIONS SYMBOLS Contact Ingersoll Rand for serial number Up to Serial No From Serial No Not illustrated Option NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercoo...

Page 4: ...ipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reserves the right to make changes and improvements to products without notice and w...

Page 5: ...rs which can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft away from the spray area HIGH PRE...

Page 6: ...CK OIL DECAL 5 32263832 1 ROTATING FAN DECAL 6 22075618 1 SHIPPING TAG 7 56276652 1 HOT SURFACE DECAL 8 1 MOTOR LABEL 9 30286686 1 ROTATION ARROW DECAL ON TOP OF MOTOR 10 1 PARTS LABEL 11 32341075 1 S...

Page 7: ...DECAL 6 22075618 1 SHIPPING TAG 7 56276652 1 HOT SURFACE DECAL 8 1 MOTOR LABEL 9 30286686 1 ROTATION ARROW DECAL ON TOP OF MOTOR 10 1 PARTS LABEL 11 32341075 1 SAFETY LABEL 12 54499306 1 IR LOGO 13 3...

Page 8: ...one common downstream plant effective isolation valves must be fitted and controlled by work procedures so that one machine cannot accidently be pressurized over pressurized by another Compressed air...

Page 9: ...SON SELECT can be fed directly into a drainage system that has downstream sewerage treatment As waste water regulations vary by country and region it is the responsibility of the user to establish the...

Page 10: ...ONLY WHEN SWITCH IS MOUNTED UNDER PRESSURE AND VOLTAGE FREE 5 THIS SCHEMATIC APPLIES TO UNITS USING A COMBINATION PRESSURE SWITCH Three Phase Wiring CONTROL PANEL OPTIONS COIL POWER SUPPLY OPTION 1 TO...

Page 11: ...GENERAL INFORMATION 9 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 Three phase combination pressure switch Mains Motor 2 Nm Tightening torque Single phase combination pressure switch Mains Motor...

Page 12: ...INSTALLATION HANDLING 10 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 TYPICAL BASEPLATE MOUNTED COMPRESSOR mm Inches A 784 30 9 B 819 32 2 C 594 23 39 D E 335 13 19 F 614 24 2 G 12 0 472...

Page 13: ...TALLATION HANDLING 11 UP6RD 5 175 UP6RM 5 175 UP6RD 5 175 TYPICAL VERTICAL TANK MOUNTED COMPRESSOR mm Inches A 1769 69 7 B 813 32 01 C 404 15 91 D 649 25 6 E 404 15 91 F 678 26 7 G 14 2 x 22 0 56 x 0...

Page 14: ...is available for unloading and moving the compressor to the installation site NOTE Lifting equipment must be properly rated for the weight of the compressor CAUTION Lift the compressor by the shipping...

Page 15: ...nts DO NOT RUN THE COMPRESSOR WITHOUT REMOVING THE SHIPPING BLOCKS AND SHIPPING SCREWS A Shipping screws both ends 2 B Wooden shipping blocks 2 LOCATION IN THE PLANT WARNING FOR COMPRESSORS EQUIPPED W...

Page 16: ...ls not included in the list contact your dealer Materials Compatibility List Suitable VitonR TeflonR Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Fluorocarbon Polysulfide 2 Component Urethane...

Page 17: ...165 150 40 NOTE If you use a petroleum based compressor lubricant at start up and decide to convert to ALL SEASON SELECT lubricant later the compressor valves must be thoroughly decarbonized and the...

Page 18: ...ting temperature S _C 0 40 S _F 32 104 Compressor RPM 1475 MOTOR Nominal power 5HP 3 7kW Speed RPM 3450 Enclosure NEMA1 Insulation class F Amps See spec label Starts per hour 6 GENERAL DATA Oil Sump c...

Page 19: ...e valve fully The air receiver will fill to cut out pressure and the motor will stop The unit is now ready for use NORMAL START UP 1 Set the pressure switch lever or control panel knob to OFF 2 Close...

Page 20: ...crewing the four screws holding the control panel The pressure switch cover can be removed by unscrewing the two screws holding the cover Pressure switch adjustment The compressor package will cut in...

Page 21: ...all pressure is vented from the system and that the machine cannot be started accidentally Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Prio...

Page 22: ...d sheave are aligned and belt tension is satisfactory after installing new belts or tensioning existing belts FILTER REPLACEMENT 1 Unscrew and remove the wing nut securing the filter housing to its ba...

Page 23: ...d clean it Remove any debris that may be in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the Electric Drain Valve back into service press...

Page 24: ...motor pulley crankshaft drive belt tension and alignment Repair or replace as required 2 Drain existing lubricant and refill with proper lubricant 3 Check line voltage and upgrade lines as required Co...

Page 25: ...er with 180 grit flex hone Knocking or rattling 1 Loose beltwheel or motor pulley excessive end play in motor shaft or loose drive belts 2 Compressor valves leaky broken carbonized or loose 3 Carbon b...

Page 26: ...or electric service panel too small 3 Poor contact on motor terminals or starter connections 4 Improper starter overload heaters 5 Bad motor 1 Check line voltage and upgrade lines as required Contact...

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