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Form 47740328 Edition A

Installation

1. Mount Balancer on V-block or other stable surface to support
cylindrical housing. Install two bushings into the suspension ears of
the housing.

2. Mount the suspension brackets onto the housing using a set of
bolts and nuts. Make sure that the flanges of both brackets are facing
outwards.

3. Using a 7/8” and 13/16” wrench to secure the nuts and bolts.
Torque to 54 ft-lbs.

4. Apply thread sealant (example: Loctite 567 or similar) to the fitting
for the manifold.

5. Tighten the fitting and position it to the orientation shown below.

Summary of Contents for ZGB015-KIT

Page 1: ...y and bleed down before disconnecting air supply hose before installing removing or adjusting any accessory on this Products or before performing any maintenance on this Product Never perform maintenance on the Product while it is supporting a load Before performing maintenance tag controls WARNING DO NOT OPERATE EQUIPMENT BEING REPAIRED Only allow personnel trained in service and repair of this P...

Page 2: ...art Total Qty Part Number ZGB015 KIT for BW015080 Balancers ZGB020 KIT for BW020120 Balancers ZGB035 KIT for BW035080 Balancers ZGB050 KIT for BW050080 Balancers 1 Suspension Kit 1 ZGS00 2 Manifold Kit 1 ZGB MANIFOLD 3 Brackets Kit 1 ZGE06 ZGE10 4 Control Box Kit 1 ZGB015 ZGB020 ZGB035 ZGB050 5 Command Handle 1 ZGP00B 6 a Spiral Wire 1 ZGC2 a Item not illustrated ...

Page 3: ...ing 2 Mount the suspension brackets onto the housing using a set of bolts and nuts Make sure that the flanges of both brackets are facing outwards 3 Using a 7 8 and 13 16 wrench to secure the nuts and bolts Torque to 54 ft lbs 4 Apply thread sealant example Loctite 567 or similar to the fitting for the manifold 5 Tighten the fitting and position it to the orientation shown below ...

Page 4: ...following lengths a 150 lbs capacity i Hose 1 30 cm 11 ii Hose 2 17 5 cm 7 b 200 350 500 lbs capacity i Hose 1 36 cm 14 ii Hose 2 19 cm 7 9 Gather all the hose fittings clamps 10 Insert fitting 1 into hose 1 labeled in step 9 Coat the fitting with lubricant sealant example Loctite 567 or similar for ease of installation 11 Remove nut on hose fitting and insert the hose into the hole in the suspens...

Page 5: ...inch the ears to secure the hose to the fitting 17 Insert the hose clamp onto the end of hose 2 Coat fitting 2 with lubricant sealant example Loctite 567 or similar Install hose 2 on fitting 3 Pinch the ears of the hose clamp to secure the hose to the fitting It may be easier to install hose on the fitting if the fitting is off of the manifold 18 Check the presence of the O ring in the fitting If ...

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