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Form 47740328 Edition A

13. Check the presence of the O-ring in the fitting. If necessary, lightly coat the seal with grease/lube (example: Super Lube Silicone O-ring
Grease or similar).

14. Install the fitting on the bottom hole of the control box.

15. Tighten the nut from step 11.

16. Coat the manifold fitting with lubricant/sealant (example: Loctite 567 or similar). Install hose #2 onto the fitting of the manifold. Insert
the hose clamp and pinch the ears to secure the hose to the fitting.

17. Insert the hose clamp onto the end of hose #2. Coat fitting #2 with lubricant/sealant (example: Loctite 567 or similar). Install hose #2 on
fitting #3. Pinch the ears of the hose clamp to secure the hose to the fitting. (It may be easier to install hose on the fitting if the fitting is off of
the manifold).

18. Check the presence of the O-ring in the fitting. If necessary, lightly coat the seal with grease/lube (example: Super Lube Silicone O-ring
Grease or similar).

19. Thread the fitting into the top of the control box. Tighten the nut using a wrench, orienting the fitting in a horizontal direction.

Summary of Contents for ZGB015-KIT

Page 1: ...y and bleed down before disconnecting air supply hose before installing removing or adjusting any accessory on this Products or before performing any maintenance on this Product Never perform maintenance on the Product while it is supporting a load Before performing maintenance tag controls WARNING DO NOT OPERATE EQUIPMENT BEING REPAIRED Only allow personnel trained in service and repair of this P...

Page 2: ...art Total Qty Part Number ZGB015 KIT for BW015080 Balancers ZGB020 KIT for BW020120 Balancers ZGB035 KIT for BW035080 Balancers ZGB050 KIT for BW050080 Balancers 1 Suspension Kit 1 ZGS00 2 Manifold Kit 1 ZGB MANIFOLD 3 Brackets Kit 1 ZGE06 ZGE10 4 Control Box Kit 1 ZGB015 ZGB020 ZGB035 ZGB050 5 Command Handle 1 ZGP00B 6 a Spiral Wire 1 ZGC2 a Item not illustrated ...

Page 3: ...ing 2 Mount the suspension brackets onto the housing using a set of bolts and nuts Make sure that the flanges of both brackets are facing outwards 3 Using a 7 8 and 13 16 wrench to secure the nuts and bolts Torque to 54 ft lbs 4 Apply thread sealant example Loctite 567 or similar to the fitting for the manifold 5 Tighten the fitting and position it to the orientation shown below ...

Page 4: ...following lengths a 150 lbs capacity i Hose 1 30 cm 11 ii Hose 2 17 5 cm 7 b 200 350 500 lbs capacity i Hose 1 36 cm 14 ii Hose 2 19 cm 7 9 Gather all the hose fittings clamps 10 Insert fitting 1 into hose 1 labeled in step 9 Coat the fitting with lubricant sealant example Loctite 567 or similar for ease of installation 11 Remove nut on hose fitting and insert the hose into the hole in the suspens...

Page 5: ...inch the ears to secure the hose to the fitting 17 Insert the hose clamp onto the end of hose 2 Coat fitting 2 with lubricant sealant example Loctite 567 or similar Install hose 2 on fitting 3 Pinch the ears of the hose clamp to secure the hose to the fitting It may be easier to install hose on the fitting if the fitting is off of the manifold 18 Check the presence of the O ring in the fitting If ...

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