Ingeteam INGECON SUN 10 TL, Installation Manual

Page 1: ...Ingeteam Energy S A 03 2011 INGECON SUN SMART TL Ingecon Sun Smart TL Installation manual Rev _ AAY2000I KI 03 ...

Page 2: ...nt is subject to change The copy distribution or use of this document or of its content requires written authorisation Any breach thereof will be reported for damages All rights reserved including those of patent rights or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total c...

Page 3: ...econ HYBRID single phase Spanish AAR2000IKH01 English AAR2000IKI01 Ingecon Sun POWERMAX Spanish AAV2000IKH01 English AAV2000IKI01 Italian AAV2000IKR01 German AAV2000IKQ01 French AAV2000IKV01 and Czech AAV2000IKZ01 Ingecon HYBRID MS Spanish AAR2000IKH02 English AAR2000IKI02 Ingecon String Control Spanish AAS2002IKH01 English AAS2002IKI01 Italian AAS2002IKR01 German AAS2002IKQ01 and French AAS2002IK...

Page 4: ...d laws regarding safety applicable to the tasks of installing and operating this unit The responsibility for designating qualified personnel will always fall to the company to which the personnel belong It is necessary to decide which workers are suitable or not for carrying out specific work to preserve their safety at the same time as complying with occupational safety legislation These companie...

Page 5: ...ng is a list of the basic obligatory safety standards for each country RD 614 2001 in Spain CEI 11 27 in Italy DIN VDE 0105 100 and DIN VDE 1000 10 in Germany UTE C15 400 in France CAUTION Compliance with the safety instructions set out in this manual or in the suggested legislation does not imply exemption from other specific standards for the installation place country or other circumstances tha...

Page 6: ...eople and property from the explosion only if it is correctly closed DANGER Crushing and joint injuries Always follow the indications in the manual on moving and placing the unit The weight of this unit can cause lesions serious injury and even death if not handled correctly CAUTION In Inspection Control and Handling tasks the requirements laid down in the Section Safety Instructions must be follo...

Page 7: ... electronic components The most sensitive components can be damaged or destroyed by static electricity CAUTION Operation Do not disconnect or connect any terminal while the unit is operating Disconnect and check for absence of voltage first PERSONAL PROTECTION EQUIPMENT PPE CAUTION The standard personal protective equipment is Safety goggles for mechanical hazards Safety goggles for electrical haz...

Page 8: ...2 1 7 Ventilation 13 2 2 Environmental characteristics 14 2 3 EMC requirements 14 3 Operating conservation and transport conditions 15 3 1 Safety warning 15 3 2 Receipt and unpacking of the unit 15 3 3 Handling and transport 17 3 4 Storage 18 3 5 Conservation 18 3 6 Waste handling 18 4 Safety instructions 20 4 1 Content 20 4 2 Symbols 20 4 3 Definition of the tasks to be carried out 20 4 3 1 Inspe...

Page 9: ...8 1 LED messages 41 8 1 1 Green LED 41 8 1 2 Orange LED 41 8 1 3 Red LED 43 9 Display control 44 9 1 Keypad and LEDs 44 9 2 Display 44 9 3 Main Menu 45 9 4 Monitoring 45 9 5 Configuration 47 9 5 1 Country Normative 47 9 5 2 Nominal grid voltage 49 9 5 3 Other adjustments 50 9 6 Language 51 9 7 Change date 51 9 8 Start Stop 52 9 9 Partial Data Reset 52 9 10 Change inverter number 52 9 11 Autotest 5...

Page 10: ...L NGECON SUN 12 5 TL INGECON SUN 15 TL INGECON SUN 18 TL 1 2 2 Options All these models in the INGECON SUN SMART TL range can incorporate the following options DC isolating switch Overhead RS485 communications connector FV Type 3 or Type 4 quick connectors DC and or AC arresters RS485 ethernet communications card GSM GPRS modem 1 3 Compliance with regulations This unit can incorporate kits making ...

Page 11: ... and microgeneration facilities As such our units comply with the standard VDE 0126 1 1 Automatic disconnection for generating installations connected in parallel with the low voltage grid 1 3 3 Regulations for connection to the ENEL Distribuzione grid In Italy to connect to the company ENEL s grid it is necessary to comply with the regulations the company de mands Hence our units comply with the ...

Page 12: ...RT TL units have an IP level of protection against external agents which enables them to be installed outdoors IP65 means that the unit is fully protected against the ingress of dust and also against water jets from any direction as defined for this level of protection in standard IEC60529 However excessive moisture can cause a safety shutdown of the unit to protect it Hence the following is recom...

Page 13: ...ich the units have been designed is level 3 2 1 6 Noise pollution When on the inverter generates a slight buzzing sound Do not place it in an occupied room or on light supports which might amplify this buzz The mounting surface must be firm and appropriate for the weight of the unit 2 1 7 Ventilation A clear space must be kept no less than 30 cm from the top bottom and sides of the unit as well as...

Page 14: ...erature 20 C Maximum surrounding air temperature 70 C Maximum humidity without condensation 95 2 3 EMC requirements The INGECON SUN LITE TL System is equipped with the necessary filtering elements to comply with EMC re quirements for industrial applications in order to prevent disturbances in other equipment outside the installation Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI0...

Page 15: ... unit in its packaging until immediately before installation Once unpacked the inverter must be kept in the VERTICAL POSITION at all times to ensure its sealing Unit packaging will be of the following size CONTENTS PACKING WEIGHT kg HEIGHT WIDTH LENGTH mm Ingecon Sun 10 TL Cardboard box with foam 60 770 780 300 65 Ingecon Sun 12 5 TL Ingecon Sun 15 TL 65 Ingecon Sun 18 TL 65 Never place more than ...

Page 16: ...be returned to the manufacturer you must use the same original packaging Recycling the Packaging All the packaging can be delivered to a non hazardous waste management company In any event each part of the packaging may be recycled as follows Wood crate pallet corner protectors Authorised non hazardous waste agent Plastic bag and bubble wrap Recyclable plastic container and packaging Cardboard Rec...

Page 17: ...a pallet truck At least the following requirements should be observed 1 Place the packaged unit centred with respect to the forks 2 Try to locate it as close as possible to the connection between the forks and the steering unit 3 In any case observe the instructions in the pallet truck s user manual Transport using a forklift truck At least the following requirements should be observed 1 Place the...

Page 18: ...to protect the unit from chemical products which can cause corrosion as well as from salty atmospheres 3 5 Conservation In order to permit correct conservation of the units they must not be removed from their original packaging until it is time to install them In case of prolonged storage the use of dry places avoiding as far as possible sharp changes in temperature is recommended Damage to the pa...

Page 19: ...ensers or condensers containing PCB 2 Batteries and accumulators 3 Printed circuit cards 4 Liquid crystal displays Their location is shown in the following images 1 2 3 3 1 2 3 3 1 2 3 3 4 Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 20: ... which can cause serious burns The specific safety warnings and notes which affect specific tasks are included in each affected chapter and are repeated and completed within each chapter in the corresponding critical points Please read this information carefully as it is written for your personal safety and to ensure the longest possible service life for the unit and the devices to which it is con...

Page 21: ...rain or strong winds snow or any other unfavourable environmental condition which makes visibility or handling tools difficult Work on installations directly connected to overhead electricity lines must be interrupted in the case of storms INGETEAM accepts no liability for any damages caused by improper use of the equip ment Any work carried out on any equipment which implies a modification of the...

Page 22: ...ventive measures Impact against immovable objects Inform workers of the risk Adequate lighting Work with care Keep sufficient distance to prevent contact with the part causing the risk control rod in the isolating switch door Knocks punctures and cuts from objects and or tools Keep the lid closed if not working inside Adequate lighting Order and cleanliness Mandatory use of hard hat safety footwea...

Page 23: ...an that described is strictly prohibited 4 4 3 Personal Protective Equipment PPE The preventive maintenance tasks for the electrical panels involve Inspection Con trol and Handling actions depending on the case Inspection The use of safety footwear to standard EN 345 1 1992 is mandatory The use of kid leather type gloves is also mandatory Control The use of safety footwear to standard EN 345 1 199...

Page 24: ...ed the necessary tools to carry them out 5 1 General requirements for installation The unit s environment must be appropriate and meet the guidelines described in Chapter 2 Additionally the parts used in the rest of the installation must be compatible with the unit and comply with the applicable legislation Pay special attention to Ventilation and the space for work which must be suitable for main...

Page 25: ...aling the units must be placed on a perfectly vertical wall or failing this with a slight slope of a maximum of 10 o 80 with respect to the vertical but never forwards Max 10 Never place the inverter on its side or with the connectors facing upwards Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 26: ...s for the plate on the wall Drill holes in the wall with a bit recommended for the screws to be used to secure the plate to the wall later Fix the plate using wall plugs and stainless steel screws to prevent corrosion The use of the appropriate screws minimum external diameter 6 mm washers and wall plugs minimum external diameter 18 mm is recommended to secure the plate Suspend the unit from the p...

Page 27: ...om hole must be drilled when the unit is hung on the wall The figure also shows the approximate distances between the horizontal line formed by the four upper drilled holes and where the bottom hole will be Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 28: ...y and the grid wait at least 10 minutes before opening the door Internal capacitances may still hold hazardous voltages As long as the panels are exposed to the light the DC cables will carry potentially dangerous voltage levels Once the unit has been mounted in its final position and has been solidly secured make the electrical connections to it 5 3 1 Description of cable inlets INGECON SUN SMART...

Page 29: ...See Mains connection 5 3 1 3 Quick connector for communications This is a female quick connector A cable with a compatible connector must be connected Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 30: ...ction has been made check that the cable glands used have been closed appropriately to guar antee sealing of the box A closure which is not sealed may allow moisture to enter and seriously damage the unit invalidating the manufac turer s warranty in addition If a knock out which is not to be used is opened accidentally or one which has been fitted with a cable gland is no longer used these open or...

Page 31: ...der Connecting auxiliary equipment optional Communication line optional Connecting the inverter to the grid Connecting the DC cables from the PV array The following sections describe how to make these connections Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 32: ...ady wired to the female Hartingconnector simply plug in a male connector of the same type Refer to AAX2002IKH01 Installation Guide for Communications Devices for how to wire correctly the male con nectors which need to be plugged into the connector on the inverter This connector can be supplied by Ingeteam if requested together with the unit 5 3 5 Connection for communication by other means At the...

Page 33: ...sket 2 Install as shown in the figure 3 Connect the cable ends to the connector terminals according to the pins shown in the figure Tightening torque 0 7 Nm 1 2 3 4 1 N Neutral 2 L1 phase 3 L2 phase 4 L3 phase Ground PRECAUTION Observe the pin assignations on the AC bayonet connector Applying the wrong pins could lead to the destruction of the equipment The diagram shows the connections inside the...

Page 34: ...ections as indicated by the manufacturer Differential switch Never install in the grid connection for SMART TL units without a transformer a differential switch with a limit cur rent below the maximum fault current which may occur in the PV installation under all its operating conditions The ground capacitance of the PV modules varies depending on the manufacturing technology e g thin layer module...

Page 35: ...connected to more than one of them the unit will not be connected to the grid Never forget that whenever they receive solar radiation the panels generate voltage in their terminals The inverter can therefore have voltages of up to 550 volts inside even when not connected to the grid The inverter has a maximum system voltage of 550 Vdc Check that the PV array configuration cannot supply this voltag...

Page 36: ... opened by authorised personnel During installation and maintenance operations on the units the use of personal protective equipment hard hat gloves and safety footwear is mandatory Do not touch the sides of the inverter They may reach high temperatures Installation work requiring opening the unit should be done in a dry environment so that no moisture left inside could condense and damage the ele...

Page 37: ... cut them or arrangements which put them at risk of impacts or pulls Removing the perspex type protections for performing this inspection is strictly forbidden If you have chosen to incorporate DC or AC arresters check that they are correctly installed in their bases and that the status window is not red see Kits and accessories Check that the unit is firmly fixed and there is no danger of it fall...

Page 38: ...t be carried out with the unit door always closed thus avoiding possible contact with live parts without IP6X protection 6 2 1 Adjustments Change date Go to the CHANGE DATE menu Adjust the date and time of the unit s internal clock The section on Display control explains how to do this Check that the monitored variables have coherent values using the keyboard and flat screen Installation Manual IN...

Page 39: ...n addition the condition of the enclosure must be checked for dents scratches or rust that might degrade the cabinet or cause it to lose its protection classification If this type of defects are noticed the parts affected must be substituted Check the status of cables and terminals Check the correct path of the cables so they do not come into contact with live parts Check the insulation deficienci...

Page 40: ...nd outlets Checking the status of exhaust fans cleaning and replacing them if necessary Clean vents When on the inverter generates a buzzing sound Check the environment to avoid amplifying or transmitting the buzz The unit should be located in a place readily accessible for installation and maintenance work enabling keyboard handling display reading and access to the unit s various internal compon...

Page 41: ...he PV array does not receive enough solar radiation to supply the minimum voltage required by the inverter to inject power This occurs commonly between sunset and sunrise or at times when rain clouds or other atmospheric phenomena produce overcast conditions above the PV array If this situation occurs on a day which is not particularly dark check that the panels are clean and properly installed 8 ...

Page 42: ...gy S A 0020H Insulation fault in DC circuit Possible causes are There is an insulation fault on the circuit panels The varistor thermal fuse protection has tripped The fault current or differential current protection has tripped An insulation fault can pose a hazard to personnel The repair of an insulation fault must be carried out by qualified personnel Procedure for determining which of these tw...

Page 43: ...o be replaced 1 2 3 fuse 1 2 3 fuse 1 3 fuse 5 If the problem persists and the check is correct contact Ingeteam Energy S A 6 Fit the three varistors in their correct position on the each card before closing the unit 8 1 3 Red LED This is the continuously lit LED indicating that the inverter is manually stopped To start it up this must be done manually as the START or STOP condition does not chang...

Page 44: ...ashing The internal fan is not working correctly 3 second flashing Inverter limiting power due to high temperature On Presence of alarm Red LED On Manual shutdown 9 2 Display The display features The current date and time on the top line The internal clock automatically changes the time from summer to winter and vice versa The middle diagram shows on the right hand side the instantaneous voltage v...

Page 45: ...RESET PARTIAL DATA Sets the partial date for Part E Tp con and Npcon to zero INVERTER NUMBER The inverter is allocated an identifying number within the PV installation from this menu 9 4 Monitoring This is accessed by pressing OK once the MONITORING menu has been selected The first screen displays a menu for selecting each of the three output phases of the unit with a separate data display for eac...

Page 46: ...us grid overcurrent 2000H Detection of island mode operation 8000H Hardware fault alert The value displayed in Inv Alarm can be the result of the hexadecimal sum of two or more of the values listed above E g Inv Alarm 0006H means that The Grid Frequency and Voltage are out of range NumInv Number allocated to the inverter through the menu accessible in the display Cod1 Unit operating code This can ...

Page 47: ...SSWORD 2 PASSWORD 3 Given that configuration changes occur in extraordinary installation situations the passwords are not supplied with the unit but rather need to be requested from INGETEAM ENERGY S A s Commercial Department The menu will display only the configurations corresponding to the device hardware The various available configuration changes are described below 9 5 1 Country Normative Pre...

Page 48: ... taking place Its appearance is as follows While this screen is displayed the internal actions which take place are Sending of a configuration change command to the DSP Request for reading of configuration Awaiting Configuration response 12 00 12 04 10 COUNTRY NORMATIVE ESPAÑA RD1663 DEUTSCHLAND VDE0126 1 1 12 00 12 04 10 COUNTRY NORMATIVE ESPAÑA RD1663 DEUTSCHLAND VDE0126 1 1 Prozess beendet OK T...

Page 49: ...fraudulent marking of its units due to failure to comply with these instructions STOP VDE0126 1 1 for changes to configuration for GERMANY and FRANCE RTC alle rete BT Enel Distribuzione CEI 11 20 2000 CEI 11 20 V1 2004 for changes to configuration for ITALY Two labels will be included together with the unit documentation to stick under the ratings plate in these cases The illustration shows where ...

Page 50: ...me and are pressed four screens will appear offering the option to change the upper and lower voltage and frequency protection limits Shown as an example is the screen for changing the upper frequency limit Press OK The value for the maximum frequency limit can be varied using the and keys Once you have selected the desired value press OK The following screen will appear requesting confirmation or...

Page 51: ...ISH Continue Confirm OK 9 7 Change date From this menu you can change the date and time The internal clock automatically changes the time from summer to winter and vice versa Each time OK is pressed the data blinks in the top part of the display where it is shown to be operating in the following order hours minutes day month and year The part of the date or time which it is desired to modify is ch...

Page 52: ...ge is shown on the screen Pressing OK again confirms the selection 12 00 12 04 10 MAIN MENU Change date Start Stop Reset partial data Change inverter number Reset partial data 12 00 09 01 09 Confirm OK Cancel ESC RESET PARTIAL DATA 9 10 Change inverter number From this menu a number is assigned to each phase of the inverter This is required for configuring communications Press OK on the phase whos...

Page 53: ...ST algorithm passes and which are shown at the bottom of the screen are Status Completed There is no AUTOTEST in progress Status Start An AUTOTEST process is starting Status Vmax When it is evaluating the upper limit for voltage protection This shows the voltage protection value as the algorithm varies it until disconnection is confirmed Status Reconnection Each time a Vmax Vmin Fmax or Fmin statu...

Page 54: ...g describes the various accessories that can be installed on units DC arrester kit DC discon nect kit AC arrester kit Commu nications kits Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 55: ...es INGETEAM ADVISES CHANGING THE ENTIRE ARRESTER BLOCK 10 2 DC arrester kit SMART TL inverters may optionally have built in overvoltage protection on the DC input Overvoltage protection is Type II with the following characteristics Nominal current 20 kA 8 20 uS Maximum current 40 kA 8 20 uS Residual voltage 4 5 kV Overvoltage protections limit the power coming from the PV array due to atmospheric ...

Page 56: ... that other than in the case of an emergency the unit be shutdown by means of the display before isolating CAUTION As long as the panels are exposed to the light the DC cables will carry potentially dangerous voltage levels Never handle the connections before disconnecting the inverter from the grid and the PV array Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date Marc...

Page 57: ...he following sections describe the installation of the GPRS modem card and the ethernet card For more information about other available communications kits as well as other types of interface with different equipment please consult the Installation Guide for Communications Devices AAX2002IKI01 Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 58: ...N 4 GND J3 PC PIN1 RS485 B PIN2 RS485 A PIN 4 GND Antenna connector 2 Connect connector J1 of wiring AQL0089 to connector J4 of the GPRS modem card Disconnect the end of wiring AQL0121 which is connected to connector J19 of the Module 3 power card and con nect it to connector J2 of wiring AQL0089 AQL0121 J19 J4 Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 201...

Page 59: ...connector through the PG and to the antenna connector on the GPRS modem card Cable from the modem to the right hand side and to the cut out on the bottom of the equipment housing Finally use flanges to fix the cable and the antenna to the RS485 connector Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 60: ...5 Bus PIN1 RS485 B PIN2 RS485 A PIN 4 GND RJ45 2 Connect connector J1 of wiring AQL0089 to connector J4 of the ethernet card Disconnect the end of wiring AQL0121 which is connected to connector J19 of the Module 3 power card and con nect it to connector J2 of wiring AQL0089 J4 AQL0121 J19 Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 61: ...cable place the end of the cable with the RJ45 through the PG and to the RJ45 connector on the ethernet card Cable from the card to the right hand side and to the cut out on the bottom of the equipment housing Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 62: ...3x 78 m3 h 3x 78 m3 h General Information Standby energy consumption 30 W 30 W 30 W 30 W Energy consumption at night 0 W 0 W 0 W 0 W Operating temperature 20 C to 70 C 20 C to 70 C 20 C to 70 C 20 C to 70 C Relative Humidity 0 95 0 95 0 95 0 95 Protection class IP 65 IP 65 IP 65 IP 65 Normative references VDE0126 1 1 EN 50178 RD 661 2007 RTC alle rete BT di Enel Distribuzione CEI 11 20 CEI 11 20 V...

Page 63: ...NOTES Installation Manual INGECON SUN SMART TL AAY2000IKI03 AAY2000IKI03 Rev _ Date March 2011 Page of 64 ...

Page 64: ...Ingeteam Energy S A www ingeteam com Avda Ciudad de la Innovación 13 31621 Sarriguren Navarra SPAIN Tel 34 948 288 000 Fax 34 948 288 001 http www ingeteam com ...