Innovatech TERMINATOR 2100PRO, Operation And Maintenance Manual

Page 1: ...TERMINATOR 2100PRO OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...to identify products or services of their respective owners Notice The information in this document is provided AS IS without warranty of any kind including without limitation any implied warranty of merchantability non infringement or fitness for a particular purpose Disclosure of information in this material in no way grants a recipient any rights under Innovatech s patents copyrights trade secr...

Page 3: ...ration 12 Remove the Terminator 2100PRO from the Crate Using a Forklift 12 Remove the Terminator 2100PRO from the Crate Manually 12 Loading Unloading Procedures 12 Controls and Machine Operation 14 Drive Controls 14 Ignition Switch Indicators and Blade Controls 15 Operating the T 2100PRO 15 Shutting Down the Terminator 2100PRO 16 Taking Up Floor Coverings 16 Blade Assembly 16 Ballast 17 Systems In...

Page 4: ...31 How Does Carbon Monoxide Harm You 31 What Can You Do About Carbon Monoxide 31 Suggestions to Prevent Carbon Monoxide Poisoning 32 What Are The Federal Standards 32 Terminator 2100PRO Specifications 33 Terminator 2100PRO Parts Catalog 33 Console and Door Assembly 33 Engine and Pump Assembly 33 Hydraulic Assembly 33 Hydraulic Assembly Continued 33 10cc Pump and T Case Fitting Assembly 33 Propane ...

Page 5: ...on Terminator 2100PRO ride on floor removal machine Make Terminator 2100PRO Type LPG Internal Combustion Serial number Complies with the requirements of the following directives Machinery Directives 98 37 modified Low Voltage Directive 73 23 modified Electromagnetic Compatibility Directive 89 336 Standards Considered EN 12100 1 EN12100 2 EN 60294 1 Date April 2008 at Innovatech President Gregory D...

Page 6: ... gases which may be harmful to your health if not used in well ventilated areas See the Ventilation Requirements Catalytic Converter provides high fuel economy and lowers emission of harmful gasses If operated and cared for as instructed in this Manual the Terminator 2100PRO provides trouble free safe and efficient performance About this Manual Read this Manual before you operate or service the eq...

Page 7: ...Warning Symbols Symbol Explanation Read the Manual Safety Helmet Eye Protection Eye and Ear Protection Warning Sever Hazard ...

Page 8: ...bs Familiarize yourself with all safety features and controls before each use Reduce speed when near personnel walls machinery and other objects Survey and inspect the work area for cracks trenches or objects that could catch or damage the blade of the machine General Operating Instructions for the Terminator 2100PRO The Terminator 2100PRO is designed to remove carpet tile and glue residue from fl...

Page 9: ...PRO will stop abruptly if both trigger switches are released or if the operator tries to leave the seat while the machine is moving CAUTION Do not use the levers as a parking brake Block wheels with a floor block when stopping on a ramp or incline The machine will roll on any sloping surface without a floor block Safety Warnings FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY O...

Page 10: ...nator 2100PRO if the engine lid is open NEVER sit or stand next to under or near the Terminator 2100PRO during transportation in a moving vehicle whether by itself or with other equipment NEVER attempt to use the Terminator 2100PRO on a non horizontal surface NEVER attempt to turn around or otherwise maneuver the Terminator 2100PRO on a ramp or hill Ventilation Requirements Use machine only in wel...

Page 11: ...er Service Department Replacement Parts and Materials The Terminator 2100PRO is designed and engineered to operate safely and efficiently with factory installed parts and materials To ensure the continued safe and efficient operation of the equipment use replacement parts and materials that meet both of the following requirements Innovatech must authorize replacement parts and materials solely Rep...

Page 12: ...slowly backwards 7 The jaw will roll back on the ramp Both wheels must to come off evenly WARNING Roll the machine straight back to prevent rolling 8 As the machine rolls back make sure the center wheel clears the crate Use the blade height switch to lift the wheel higher as needed 9 Once the machine is on the ramp slide the machine all the way to the bottom 10 Lift the jaw and set the center whee...

Page 13: ...uel system connectors and valve Make sure the valve is OFF Have two tanks of propane on hand one to install and one in reserve Each tank provides approximately 3 to 4 hours operating time CAUTION Wear insulated gloves and handle the propane tanks and fuel with extreme care according to the manufacturer s instruction DO NOT WORK WITH PROPANE NEAR A FLAME OR SPARKING EQUIPMENT ...

Page 14: ...on The reverse alarm sounds To turn the machine to the left push the right lever only To turn the machine to the right push the left lever only AUTO STOP When you release the drive levers the engine continues to run but the machine stops moving Left Handle Thumb Controls The throttle is control with the left thumb slider The upper thumb button operates the headlight The lower thumb button operates...

Page 15: ...Perform an inspection of the machine Refer to Safety Equipment Inspection and Maintenance on page 21 2 Open the propane fuel valve turning the valve counterclockwise Check all the fuel lines for leaks that you can see hear or smell WARNING If you detect a fuel leak immediately close the fuel valve and contact service personnel 3 Tighten the line and test again 4 Sit on the machine and buckle the s...

Page 16: ... blade Refer to Blade Assembly below 2 Lower the blade to the floor As the blade flexes lift the caster wheel off the floor about inch 3 Drive the machine forward 4 As the Terminator 2100PRO is removing flooring material have another person at the side of the machine remove all debris Blade Assembly Blades are available in different configurations and thickness An assortment of blades is included ...

Page 17: ...njury or damage to the equipment Removing and Installing Front Ballast Weights Caution Remove one side of ballast at a time to avoid damage or injury Caution Ballast weights are heavy Use a lift or a two person team when lifting the ballast weights Removal 1 Remove the two bolts holding the ballast on 2 Carefully remove the weights Installation 1 Make sure that the area of installation is clear of...

Page 18: ...a jack brace the rear ballast weights to prevent them from dropping or falling Removal 1 Remove the bolt holding the ballast 2 Carefully remove the weights Installation 1 Make sure that the area of installation is clear of debris 2 Carefully place the weights on the rear ballast bracket 3 Install the bolt in the hole on the ballast Tighten the bolt Figure 3 Rear Ballast ...

Page 19: ...d liquid cooled engine is located under the hood Check the air cleaner making sure it is clean and in good condition Check the engine oil using the dipstick If the oil is low remove the oil filler cap and add oil to the upper limit mark on the dipstick A safety guard covers the fan NEVER operate the machine unless the guard is in place Always keep your hands away from the fan and all moving parts ...

Page 20: ...d systems The top of the hood contains the fire extinguisher amber back up light and the propane tank Radiator Inspect the exterior of the radiator for obstructions Remove all bugs dirt or foreign material Use care to avoid damaging the core fins If available use low pressure compressed air or a stream of water in the opposite direction of the normal airflow Check all hoses and connections for lea...

Page 21: ...pounds torque 12 Check wheel hub every 60 hours of operation Wheel hub should be tightened from 310 to 350 foot pounds ft lbs Safety Equipment Inspection and Maintenance Verify that the following equipment is proper working condition before operating the T 2100PRO Fire extinguisher Backup light and siren Parking brake ...

Page 22: ...OTE THE ABOVE IS PROVIDED AS A GUIDE FOR ADDITIONAL INFORMATION CONSULT THE NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 58 FOR THE SAFE STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GASES Troubleshooting Condition Probable Cause Corrective Action Discharged Battery Charge or Replace Battery Loose Battery cables Clean and Reconnect Ignition Switch Failure Replace or Repair Ignition Switch Starter F...

Page 23: ...lower than TPS 2 122 51 4 TPS 1 signal low voltage 123 51 3 TPS 1 signal high voltage 127 105 0 IAT higher than expected 2 129 108 1 BP low pressure 134 724 10 EGO 1 Open Inactive 154 520208 10 EGO 2 Open Inactive 171 520200 0 Adaptive learn high gasoline 172 520200 1 Adaptive learn low gasoline 182 174 4 Gasoline temperature sensor low voltage 183 174 3 Gasoline temperature sensor high voltage 18...

Page 24: ...2 0 Adaptive learn high LPG 1162 520202 1 Adaptive learn low LPG 1165 520213 10 LPG catalyst monitor 1171 520260 0 LPG pressure higher than expected 1172 520260 1 LPG pressure lower than expected 1173 520260 31 EPR comm lost 1174 520260 3 EPR voltage supply high 1175 520260 4 EPR voltage supply low 1176 520260 12 EPR internal actuator fault 1177 520260 12 EPR internal circuitry fault 1178 520260 1...

Page 25: ...Carpet Sheet Vinyl 81 0059 4x13x 074 Carpet Sheet Vinyl 81 0062 4x13x 092 Carpet Sheet Vinyl 81 0065 4x18x 074 Carpet Sheet Vinyl 81 0068 4x18x 092 Carpet Sheet Vinyl 81 0071 4x26x 074 Carpet Sheet Vinyl 81 0074 4x26x 092 Carpet Sheet Vinyl Sharpened Blades With Notches 81 0052 4x9x 074 VCT VAT 81 0055 4x9x 092 VCT VAT 81 0058 4x13x 074 VCT VAT 81 0061 4x13x 092 VCT VAT 81 0067 4x18x 092 VCT VAT 8...

Page 26: ...aterial to be removed and the type of adhesive used to adhere the floor covering or coating to the concrete Smaller blades are more effective in removing tough material or adhesive Notched self dicing SD blades can be used to ditch skip rows the material or using only one side not skipping rows If a blade smaller than 9 inches is required to successfully remove material it is suggested that a 9 or...

Page 27: ...F THE BUYER THE EQUIPMENT IS POWERED TO OPERATE AS STATED IN THE OPERATING SPECIFICATIONS SUPPLIED WITH THE EQUIPMENT BUT IT IS UNDERSTOOD AND AGREED TO BY BUYER THAT ACTUAL OPERATING CAPABILITIES VARY UNDER DIFFERENT OPERATING CONDITIONS FOR WHICH INNOVATECH CAN ASSUME NO RESPONSIBILITY BUYER S EXCLUSIVE REMEDY FOR CLAIMS ARISING UNDER THIS WARRANTY SHALL BE FOR REPAIR OR AT INNOVATECH S SOLE OPT...

Page 28: ...ropane system consists of two separate regulators 3 Open cylinder fuel valve The pressure gauge should maintain a zero reading If it does not replace or repair the solenoid valve or vacuum shut off valve An odor is added to LP GAS to help detect leaks If the gas odor is detected the fuel cylinder supply valve and engine should be turned off Remove all sources of ignition and ventilate the area Mak...

Page 29: ... million equals one hundred percent of the engines exhaust gases 10 CO EQUALS 100 000 PPM 1 CO EQUALS 10 000 PPM 1 CO EQUALS 1 000 PPM 01 CO EQUALS 100 PPM For each one one hundredth of one percent you will have 100 ppm Example 01 x 1 000 000 ppm CO 100 ppm CO With adequate ventilation and following the enclosed adjustment instructions you should be able to keep the carbon monoxide level below the...

Page 30: ...ny portion of the fuel system or the tank These substances can cause cracks on brass fittings and on the fuel line If the leak cannot be located take the tank to a certified liquid petroleum gas service representative NEVER store or carry propane containers in a closed space or inside your passenger vehicle Propane containers are equipped with safety devices that relieve excessive pressure by disc...

Page 31: ...ewery workers carbon black makers coke oven workers customs workers diesel engine operators dock workers garage mechanics metal oxide reducers miners organic chemical synthesizers petroleum refinery workers pulp and paper workers steel workers toll booth and tunnel attendants and warehouse workers How Does Carbon Monoxide Harm You Large amounts of carbon monoxide can kill in minutes The more carbo...

Page 32: ...r any condition that might make carbon monoxide form or accumulate 2 Be alert to ventilation problems especially in enclosed areas where gases of burning fuels may be released 3 Report complaints early Do not overexert yourself if you suspect carbon monoxide poisoning Physical activity increases the body s need for oxygen and thus increases the danger of poisoning 4 In you get sick do not forget t...

Page 33: ...heel down pressure 945lbs 429kg Rear Wheel down pressure 1500lbs 680kg 750lbs tire Engine Units Engine Type and Model GM 1 6L L4 Horse Power 65 HP 3 600rpm Torque 90 0lb ft 2 800rpm Maximum RPM 150rpm 3 000rpm Fuel and Oil Units Fuel Type LPG Propane content of 95 or higher Engine oil type SAE 30 API SJ Engine oil capacity 3 7qts with Filter 3 5L Hydraulic Oil Units Hydraulic oil type 60SUS 10cSt ...