Innovista Sensors Crouzet 801400SMI21, User And Safety Manual

Page 1: ...ess mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer IC Socket Relay Connector Our parts cover such applications as commercial industrial and automotives areas We are looking forward to setting up business relationship with you and hope to provide you...

Page 2: ...WWW CROUZET MOTORS COM SMi21 DCMIND BRUSHLESS MOTORS USER AND SAFETY MANUAL ...

Page 3: ...l Keep this manual in a safe place Give this manual and any other documents relating to the product to anyone that uses the product Read and be sure to comply with all the safety instructions and the section Before you Begin Safety Related Information Please consult the latest catalogue to find out about the product s technical specifications We reserve the right to make modifications without prio...

Page 4: ...ss fit force 11 3 1 2 Radial load on the shaft 11 3 2 Options 12 3 2 1 Holding brake 12 3 2 2 Gearboxes 12 3 2 3 Other 12 4 Accessories 12 4 1 Starter Kit 12 5 Installation 13 5 1 Overview of the Installation Procedure 15 5 2 Electromagnetic Compatibility EMC 15 5 3 Prior to Mounting 16 5 4 Mounting the Motor 17 5 5 Electrical Installation 18 5 5 1 Connecting the Holding Brake Optional 20 5 6 USB ...

Page 5: ...8 10 5 Description of the Main Window 41 10 6 Motor Connection 43 10 7 Updating the Firmware 44 11 Application programs 46 11 1 Description 46 11 2 Description of the Monitoring Part 48 11 3 Valve Group 49 11 3 1 Valve 4 positions Application Program 49 11 3 2 Valve 30 positions Application Program with 1 Mechanical Stop 51 11 4 Conveyor Belt Group 54 11 4 1 Conveyor Belt 0 10V Application Program...

Page 6: ...cription of the Different Types of Homing 135 12 2 5 Description of the P100 Various Tabs 141 12 2 6 Expert Program P101 147 12 2 7 Expert Program P111 160 12 2 8 Description of the P200 Various Tabs 172 12 2 9 Expert Program P201 178 12 2 10 Expert Program P202 192 12 3 Torque Programs 206 12 3 1 Types of Inputs in C100 Programs 206 12 3 2 Types of Outputs in C100 Programs 206 12 3 3 Description ...

Page 7: ...ual safety instructions are identified by warning symbols Depending on how serious the situation is the safety instructions are split into 3 risk categories DANGER DANGER indicates a directly dangerous situation which if the instructions are not followed will inevitably lead to a serious or fatal accident WARNING WARNING indicates a possibly dangerous situation which if the instructions are not fo...

Page 8: ...ns The motors can be supplied with options such as Different gearboxes A failsafe holding brake Different motor output shaft versions 1 4 Identification Label The label contains the following data 1 Product family code 2 Product part number 3 Reserved zone 4 Zone reserved for specific customer marking 5 Week year manufacturing date 6 Operating voltage 7 Nominal motor speed at 24 V 8 Nominal motor ...

Page 9: ...oduct family on SMi21 electronic base PRODUCT REFERENCE 8 0 X X X X X X Motor Type of stator 14 30mm brushless stator 18 50 mm brushless stator 28 50 mm brushless stator high torque Gearbox adaptation 00 no gearbox 10 RAD10 gearbox 95 P52 gearbox 96 P62 gearbox 97 P81 gearbox Increment numbers ...

Page 10: ...mechanical electrical and electronic equipment in the whole installation 2 2 Use in Compliance with Industry Practice As demonstrated in these instructions this product is a component designed for use in industrial environments The current safety instructions specified conditions and technical specifications must be complied with at all times Before starting to use the product undertake a risk ana...

Page 11: ...is necessary to ground the motor depending on its intended use Do not touch unprotected live parts Only use electrically isolated tools AC voltages can be connected to unused conductors in the motor cable Isolate unused conductors at both ends of the motor cable The motor produces a voltage when the shaft turns Protect the motor shaft from any external drive operation before working on the drive s...

Page 12: ...n in which the product described in this manual has a central role must be carefully and meticulously checked prior to commissioning to ensure it is working properly Failure to comply with these precautions can result in death or serious injury WARNING UNBRAKED MOVEMENT In the event of a power outage and errors resulting in disconnection of the power stage the motor is no longer braked in a contro...

Page 13: ...ents do not exceed the maximum permissible axial force Failure to comply with these precautions can result in death serious injury or damage to equipment The maximum press fit force is limited by the maximum permissible axial force on the ball bearings This maximum axial force is stated in the motor technical data sheet Alternatively the component to be fixed in position can be clamped glued or sh...

Page 14: ...uipped with different types of gearbox The gearboxes offered as standard in the catalogue are planetary gearboxes which combine compact size and robust design and worm gearboxes that allow a shaft output at right angles to the motor shaft 3 2 3 Other Other types of adaptation are possible on request please contact the sales department 4 ACCESSORIES 4 1 Starter Kit This kit consists of a 2 meter lo...

Page 15: ...hese can cause sensitive equipment to fail Keep people with implants such as pacemakers away from the motor Do not place sensitive equipment in the immediate vicinity of the motor Failure to comply with these precautions can result in death serious injury or damage to equipment WARNING UNEXPECTED BEHAVIOR CAUSED BY DAMAGE OR FOREIGN BODIES Following damage to the product or the presence of foreign...

Page 16: ...s not designed to carry loads If subjected to stress the motor can be damaged or even fall Do not use the motor as a step Prevent the motor from being used in any way other than its intended purpose by installing guards or displaying safety instructions Failure to comply with these precautions can result in injury or damage to equipment CAUTION VOLTAGE SURGES During braking phases the motor genera...

Page 17: ...dations in terms of EMC Installing the motor power supply leads When planning the wiring take account of the fact that the motor power supply leads must be kept separate from line supplies or cables carrying signals Comply with the following measures as concerns EMC Measures relating to EMC Effect Keep the cables as short as possible Do not install unnecessary cable loops Reduces stray couplings b...

Page 18: ...e glue manufacturer s instructions Avoid any direct contact between the skin or sealing materials and the cleaning product used Flange mounting surface The mounting surface must be stable flat and clean In regards to installation make sure that all dimensions and tolerances are respected Specification of power supply leads The power supply leads for the motor and its accessories must be selected c...

Page 19: ...n the shaft can in rare cases lead to encoder system failures and generate unexpected motor movements Use conductive parts e g antistatic straps or other appropriate measures to avoid a static charge due to movement Failure to comply with these precautions can result in death serious injury or damage to equipment WARNING UNINTENDED BEHAVIOR CAUSED BY MECHANICAL DAMAGE TO THE MOTOR Exceeding the ma...

Page 20: ...gulations applicable to the end product range of application For the power supply to the power part we recommend using a double insulated stabilized power supply The motor is not protected against polarity reversals on the power part The motor is regenerative in other words it can feed back energy to the power supply during braking phases Voltage surges created in this way can reach levels that ri...

Page 21: ...ating due to an electric arc Failure to comply with these precautions can result in injury or damage to equipment CAUTION IRREPARABLE PRODUCT DAMAGE CAUSED BY REVERSED POLARITY Incorrect connection of the power can result in reversed polarity resulting in destruction of the circuit board inside the motor Check the conformity of the power connections Place a slow blow fuse on the power supply that ...

Page 22: ...ake sure this cannot cause any damage Do not continue with the test if there is anybody or any obstacle in the danger zone Failure to comply with these precautions can result in death serious injury or damage to equipment CAUTION MALFUNCTION OF THE HOLDING BRAKE DUE TO INAPPROPRIATE VOLTAGE If the voltage is too low the holding brake cannot release resulting in wear In the event of voltages higher...

Page 23: ... UNEXPECTED MOVEMENT DUE TO ELECTROSTATIC DISCHARGES Electrostatic discharges ESD on the USB B to USB A micro connector can in some cases lead to deterioration or destruction of some system components and generate unexpected motor operation Never touch the connector with your fingers or any inappropriate object Failure to comply with these precautions can result in death serious injury or damage t...

Page 24: ...at the holding brake is fully released before initiating a movement Check that the USB micro connector s protective stopper has been replaced correctly WARNING UNEXPECTED MOVEMENT As a result of incorrect wiring or other error the drives can execute unexpected movements Check the wiring Do not start up the installation if there is anybody or any obstacle in the danger zone Execute the initial test...

Page 25: ...heat dissipation Check the temperature when performing a test Failure to comply with these precautions can result in injury or damage to equipment CAUTION VOLTAGE SURGES During braking phases the motor generates voltage surges Check that these voltage surges are acceptable to other devices connected on the same power supply If possible use an external circuit to limit voltage surges if the brake i...

Page 26: ...ware installed on the PC o Easy to use even by a layman thanks to simplified application programs that are quick to get up and running o Wide choice of expert programs covering a wide range of applications o USB connection via a commercially available standard cable can be supplied on request Management of 6 inputs and 4 outputs to control the motor o 2 inputs that can be configured for 0 10 V 10 ...