iNO DOMINATOR, Operating Instructions Manual

Page 1: ... Slovenija Tel 386 0 749 59 233 Fax 386 0 749 59 151 E mail ino inobrezice si Internet www inobrezice com FLAIL MOWER DOMINATOR OPERATING INSTRUCTIONS IT IS MANDATORY TO READ AND FOLLOW THESE INSTRUCTIONS BEFORE CARRYING OUT ANY OPERATION ...

Page 2: ...ription and operating of the machine 15 5 Transport and attachment of the machine 16 5 1 Transport to the customer 16 5 2 Attachment and detachment from the tractor 16 5 3 Fitting the PTO shaft 17 5 4 Stability of the tractor 18 6 Adjustment 19 6 1 Support roller adjustment 20 6 2 Roller setup 21 6 3 Offsetting 22 6 4 Belt tension adjustment 23 7 Operating 24 8 After the job is done 26 8 1 Cleanin...

Page 3: ...iate technical characteristics and after sales services go together with your choice For eventual questions our stuff is always at your disposal We will specially respect your suggestions and observations that can be of a great help for future development of the machine Through all the past of our company experiances from the praxis represent a basement of de velopment and innovations INO Brežice ...

Page 4: ...the operator s other people s and animal s safety apart from the correct functioning of the machine In case of doubt do not experiment call INO after sales service instead or a specialized INO dealer It is mandatory to read these instructions to understand the operating of the machine In the case of re sale of the machine it is necessary to give these instructions to the new owner A meaning of dec...

Page 5: ...IONS 91 368 CEE 93 44 CEE 93 68 CEE HARMONISED STANDARDS APPLIED IN ORDER TO VERIFY COMPLIANCE WITH DIRECTIVES SIST EN 292 1 SIST EN 292 2 SIST EN ISO 4254 12 2012 A producer can ensure normal operating of the machine only with use of original spare parts INO is not responsible for any damage or injuries if the user doesn t consider the rules in this book INO is not responsible for any damage or i...

Page 6: ... use of non genuine spare parts Non respecting these rules Overloading of the machine see Table nr 1 limited values Identification of the machine Each machine is fitted with an identification plate with the following data producer and address CE sign name of the machine type weight identification number and year of production Fig 1 MULCER DOMINATOR 1093 kg 2019 123 ...

Page 7: ... 4 linkage 5 flaps 6 hydraulic cylinder 7 skids 8 sliding tubes Noise The sound level of this machine as measured at the operator s ear ranges from 70 to 90 dB when the rear window of tractor is open We recommend the use of ear protectors 1 2 3 1 5 4 7 6 8 ...

Page 8: ...TION CONTROL Technical specification Table 1 Technical data Type Unit DOMINATOR 250 DOMINATOR 270 DOMINATOR 300 Working width cm 244 277 312 Min tract power HP 65 75 90 Max tract power HP 110 110 130 RPM min 1 540 1000 540 1000 540 1000 Y blades nr 84 96 108 Hammers nr 28 32 36 Weight kg 971 1023 1093 Offsetting cm 50 50 50 Linkage cat II II II Total width cm 267 300 333 ...

Page 9: ...paid when working near roads or buildings 6 Use tractor with the cabin 7 Whenever using public roads respect traffic rules 8 Never wear loose or fluttering clothes 9 Keep the machine clean to avoid fire danger 10 Before starting check the surrounding area for the likely presence of children and or animals 11 Never carry passengers on the machine 12 Never overload the machine and the tractor Use th...

Page 10: ...e ma chine while working with the hydraulics 5 Put the 3 point linkage into the position that makes the moving of the machine impossible 6 During transport secure the lever of hydralic lift to avoid any unplanned moving of the machine 7 ever leave the tractor cab when the tractor is working 8 Adjust driving speed to the road conditions PTO drive 1 Use only PTO shafts with all guards as directed by...

Page 11: ... with any operating Hydraulic system 1 Take care Hydraulics is under very high pressure 2 When connecting the pipes on the tractor check that the pressure is not too low 3 We recommend that an official service tests the pipes before ope rating and than at least ones per year Damaged or worn outpipes should be replaced immediately with others of the same specifica tion 4 When checking pipes it is n...

Page 12: ... sometimes necessary to lift the machine It is mandatory to put under the machine an appropriate support to avoid falling the machine at eventual damage on hydraulics 5 Use the gloves and appropriate tools at changing sharp parts of the machine to avoid injuries 6 Used oils and greases should be removed according to the rules 7 Always disconnect electric cables on the tractor before any wel ding o...

Page 13: ...tion operations 2 Keep at a safety distance from the machine to avoid the risk of flying objects 3 Never remove the guards while the parts of the machine are moving It can injure the hands 4 Keep at a safety distance from the machine to avoid the risk of injuring the feet 5 It is forbidden to stand on the machine be cause of the risk of fall ...

Page 14: ...14 List of guards Fig 3 1 PTO shaft shield PVC 2 belt shield 3 warning decals 4 rubber guard 1 2 3 4 ...

Page 15: ...al wor king tools Y blades are used for cutting material with diameter Ø 3 cm While rotating working tools cut the material and lift it under the top of the frame Falling material is again cut several times by rotating hammers Maximal thickness of the material depends on the sort and hardness of the wood Up mentioned diameters are valid for the fresh wood only Fig 4 Fig 5 ...

Page 16: ...those on the machine When you attach the machine to the tractor bring the tractor lower lines near the machine to the points corresponding to the pins Insert the pins and secure them with the spring clips Fit the top link raise the ma chine to a perpendicular position to the ground Adjust the two tractor lower linkage stabilizers thus fixing the machine to the tractor in a central position Connect...

Page 17: ...rts and put one part on the tractor and another on the machine At the machine laying on the ground minimum overlapping of the tubes mustn t be less than 1 3 of total length Cut too long part of the tube and clean the edges Cut on the proper length also the guard as on fig 13 Measure the length when the PTO shaft is in horisontal position Grease before putting them together Too long PTO shaft can s...

Page 18: ...or At attachment of the machine on the tractor always take care about allowed weight of the attachment and axle load First axle of the tractor should always be loaded with min 20 of the weight of the tractor itself This is very important specially on this machine because of its distance between the tractor and working part of the machine Fig 9 1 3 shaft ...

Page 19: ...t of cut can be regulated with the hydraulic system on the tractor or and with adjusted rear roller of the machine Fig 13 The min height of cut should be between 1 3 cm The machine always run on the rear roller and not on the skids Working tools should never touch the ground The skids are only the protection against injures ...

Page 20: ...20 Support roller adjustment You can set the roller in two positions depending how you want to dis perse the material and working conditions and volume of the material Fig 12 ...

Page 21: ...u have to loosen the bolt FIG 13 1 than you have to unscrew the two bolts FIG 13 2 FIG 13 3 Than you can move the roller with the console to the new position and you screw the bolts FIG 13 2 FIG 13 3 in the new position Fig 13 Fig 14 The roller after the movement 2 3 1 ...

Page 22: ... or and with adjusted rear roller of the machine Fig 13 The min height of cut should be between 1 3 cm The machine always run on the rear roller and not on the skids Offsetting The machine has a hydraulic offsetting in standard equipment Fig 14 Maximum offsetting is 50 cm Fig 15 ...

Page 23: ...nsion the belts only when tractor is disconnected and star ting key taken out Appropriate belt tension is achieved when the automatic belt tensioner is at 20 22 The angle is determined with the posi tion of the indicator on the automatic belt tensioner Before operating always check the PTO rotation speed of the tractor and the gearbox speed The number of rotation can be changed with the changing t...

Page 24: ...cracking of the welding parts on the frame can be caused In this case it is necessary to stop the machine immediately stop PTO shaft check the rotor shaft and change missing or damaged parts If the machine is still vibrating it is necessary to balance it Contact service dep immediately When working with flail mower at lower rpm as defined wor king rotations working tools can damage the rotor shaft...

Page 25: ...Optimal speed is between 3 8 km h In the case of much more dense grass or other material it is obligatory to reduce the speed to avoid slipping of the belts Fig 19 During reverse movement lift the machine off the ground to avoid damaging it Fig 17 During turning lift the machine ...

Page 26: ...lf During transport the machine must be always in the central position PTO shaft must be disconnected during transport At disconnecting the machine respect the warning rules for at taching the machine Store the machine on a dry and flat ground to avoid any damage or corrosion Cleaning To avoid any corrosion clean the machine after each working day espe cially working tools bearings etc Be careful ...

Page 27: ...les on the machine are always clean After each maintenance operation check that all guards are fit ted on the proper place Oil control in gearbox Use always the same type of oil SAE 90 To change the oil first unscrew the plug under the gearbox Fig 21 1 and let the oil off Use the hole on the top of gearbox for filling in Fig 21 2 and on the top of the half axle Fig 22 1 For pouring in use a funnel...

Page 28: ...hine has the following 3 greasing points Left bearing on the rotor shaft Fig 23 1 Right bearing on the rotor shaft Fig 24 2 Bearing on the roller Fig 23 3 Fig 24 3 Fig 23 Fig 24 During greasing use gloves After greasing always wash your hands Use type LIS 3 for greasing 5 2 1 3 3 ...

Page 29: ...hat the frame and the 3 point hitch are in good condition That all parts are greased well 3 Every 100 hours we recommend to Check and grease the PTO shaft 4 Every 12 months we recommend to Change the oil in the gearbox and check the belts tension Replacement of working tools Immediately after you notice that working tools are damaged change them If it is necessary to change only few blades always ...

Page 30: ...the machine on a dry and flat ground Demolition when out of order If the machine is out of order all its parts that might cause dangers have to be made inoffensive Materials forming the machine that have to undergo a differentiated division are a steel b mineral oil c rubber d plastic All the above mentioned operations and the disposal have to be carried out in total respect of the present provisi...

Page 31: ...es and repair the machine Noise in the gearbox Lack of oil Fill till level Worn gears Replace Worn bearings Replace Vibrations Broken or worn flails Replace Unbalanced rotor Balance or replace Worn rotor bearings Replace Excessive backlash in joints Worn pins Replace Damaged bearings Dirty or ungreased bea rings Clean and grease Violant impact on the ground when the ma chine is lowered Lower it ge...

Page 32: ...32 INO BREŽICE d o o 8262 Krška vas 34 b Slovenija Tel 386 0 749 59 233 Fax 386 0 749 59 151 E mail ino inobrezice si www inobrezice com V 20200806 ...