iNO DUPLEX 800, Operating Instructions Manual

Page 1: ...1 INO BREŽICE d o o 8262 Krška vas 34 b Slovenija Tel 386 0 749 59 233 Fax 386 0 749 59 151 E mail ino inobrezice si Internet www inobrezice com FLAIL MOWER DUPLEX 800 TRIPLEX 800 OPERATING INSTRUCTIONS ...

Page 2: ... the machine 17 Transport to the customer 17 Attachment and detachment from the tractor 17 Fitting the PTO shaft 18 Stability of the tractor 19 6 Adjustment and setting up 20 Adjustment of discharge 20 Regulating the height of cut 22 Belt tension adjustment 23 7 Operating 24 Starting the machine 24 INO SECURE Tronic safety 26 8 After the job done 28 Cleaning 29 9 Maintenance 30 Oil level control 3...

Page 3: ...iate technical characteristics and after sales services go together with your choice For eventual questions our stuff is always at your disposal We will specially respect your suggestions and observations that can be of a great help for future development of the machine Through all the past of our company experiances from the praxis represent a basement of development and innovations INO Brežice d...

Page 4: ...the operator s other people s and animal s safety apart from the correct functioning of the machine In case of doubt do not experiment call INO after sales service instead or a specialized INO dealer It is mandatory to read these instructions to understand the operating of the machine In the case of re sale of the machine it is necessary to give these instructions to the new owner A meaning of dec...

Page 5: ...LS ALL THE RELEVANT PROVISIONS OF THE FOLLOWING DIRECTIVES DIRECTIVE MACHINE 2006 42 EC AND FOLLOWING ADDITIONS 91 368 CEE 93 44 CEE 93 68 CEE HARMONISED STANDARDS APPLIED IN ORDER TO VERIFY COMPLIANCE WITH DIRECTIVES SIST EN 292 1 SIST EN 292 2 SIST EN ISO 4254 12 2012 A producer can ensure normal operating of the machine only with the use of original spare parts INO is not responsible for any da...

Page 6: ...f non genuine spare parts Non respecting these rules Overloading of the machine see Table nr 1 limited values Identification of the machine Each machine is fitted with an identification plate with the following data producer and address CE sign name of the machine type weight identification number and year of production Fig 1 FLAIL MOWER 2700 123 DOMINATOR DUPLEX 800 2020 ...

Page 7: ... 4 Towing unit Triplex 5 Trailer wheels Triplex 6 Trailer Triplex 7 Flail mower rear Triplex Noise The sound level of this machine as measured at the operator s ear ranges from 70 to 90 dB when the rear window of tractor is open We recommend the use of ear protectors 1 6 1 6 1 4 3 2 5 6 7 ...

Page 8: ...mal thickness of the material depends on the sort and hardness of the wood Up mentioned diameters are valid for the fresh wood only Technical specification Tab 1 Technical data Type DUPLEX 800 TRIPLEX 800 Working width cm 2 x 277 790 Tractor power min kW HP 113 150 135 180 Tractor power max kW HP 225 300 225 300 Rpm min 1 1000 1000 Y blades Nr 192 288 hammers Nr 64 96 weight kg 2700 4170 linkage c...

Page 9: ...on must be paid when working near roads or buildings 6 Use tractor with the cabin 7 Whenever using public roads respect traffic rules 8 Never wear loose or fluttering clothes 9 Keep the machine clean to avoid fire danger 10 Before starting check the surrounding area for the likely presence of children and or animals 11 Never carry passengers on the machine 12 At connecting the machine on the tract...

Page 10: ... on the tractor and transport 1 Before attaching the machine on or detaching it off the tractor be sure that hydraulic lift system is in a neutral position 2 check that a category of 3 point linkage on the tractor corresponds to that one on the machine 3 Be careful There is a danger of injuries when working near or with 3 point linkage 4 It is forbidden to be in the zone between the tractor and th...

Page 11: ...onal direction correspond to those on the machine 7 At some tractors a number of rotations depends on the speed and a direction of rotating depends on the direction of driving Take care about that 8 Before starting the PTO shaft be sure that none is in the danger area 9 Never try to start the PTO shaft when the tractor engine is disconnected 10 It is forbidden to be in the zone of drive axle exit ...

Page 12: ...same specification 4 at checking pipes it is necessary to wear protection clothes and gloves to avoid injuries 5 The oil under high pressure may sweep into the skin causing serious infections In this case contact a doctor immediately 6 Before working on the hydraulic system lower the machine take pressure out and stop the tractor 7 Approximate using period of the pipes is 6 years After that the pi...

Page 13: ...cessary to lift the machine It is mandatory to put under the machine an appropriate support to avoid falling the machine at eventual damage on hydraulics 5 Use the gloves and appropriate tools at changing sharp parts of the machine to avoid injuries 6 Used oil and grease should be removed according to the rules 7 Always disconnect electric cables on the tractor before any welding or other operatio...

Page 14: ...n operations 2 Keep at a safety distance from the machine to avoid the risk of projection of objects 3 Never remove the guards while the parts of the machine are moving It is dangerous to injure the hands 4 Keep at a safety distance from the machine to avoid the risk of cutting the feet 5 It is forbidden to mount on the machine because of the risk of fall ...

Page 15: ... Protecting flaps 5 Rubber guard 6 INO SECURE Tronic 7 INO SMART Align 4 Description and operating of the machine Machine can be assambled in different versions The basic version is DUPLEX DUPLEX Fig 4 1 DUPLEX TRAILED Fig 4 1 4 2 TRIPLEX Fig 4 1 4 2 4 3 4 4 4 5 5 2 4 3 1 6 7 ...

Page 16: ... Together with self cleaning counter blades efficiently cut the mulching material A rear discharge can be adjusted with the different regulation of the rear roller Fig 5 Fig 6 Operator manuals are made for all types of the machine All special details are described for each type separatelly 2 1 3 4 5 ...

Page 17: ...and nuts for the working blades These nuts must be tighten in the way that working tools are still movable Fig 7 Attachment and detachment from the tractor Before any operation check That the machine is in good condition That all guards are on proper places and in good condition That working blades are complete and undamaged That all greasing points are greased well and that in gearbox is oil enou...

Page 18: ...sition with the tractor Always check that rpm and direction of rotation on tractor and flail mower are the same Fitting the PTO shaft Attack the machine on the tractor Split the tubes into both parts and put one part on the tractor and another on the machine At the machine laying on the ground minimum overlapping of the tubes mustn t be less than 1 3 of total length Cut too long part of the tube a...

Page 19: ...te length of the guard at machine lifted Tractor stability At attachment of the machine on the tractor always take care about allowed weight of the attachment and axle load First axle of the tractor should always be loaded with min 20 of the weight of the tractor itself Fig 10 1 3 cevi ...

Page 20: ...sition When a discharge is before the rear roller it is installed in the position behind and away from the rotor In this case we recommend to install a scraper and a deflecting plate as an optional equipment Fig 11 2 Fig 11 To change the position of the rear roller for front or rear discharge it is necessary to turn the rear roller around the released bolt Fig 12 1 Release the bolt Fig 12 1 Unscre...

Page 21: ...21 Fig 12 Fig 13 1 2 3 ...

Page 22: ...tractor or and with adjusted rear roller of the machine The min height of cut should be between 1 3 cm The machine always runs on the rear roller and not on the skids If additional adjustment is necessary adjust the height of the rear roller Fig 14 Working tools never touch the ground The skids are only the protection against injuries They do not touch the ground 1 3 cm ...

Page 23: ... this purpose flail mower has incorporated automatic belt tension Referring to that an improper belt tension can appear only as a result of broken components Fig 15 Tension the belts only when tractor is disconnected and starting key taken out Appropriate tension is reached when automatic belt tension is positioned under the angle 20 22 Fig 14 see the arrow ...

Page 24: ... the frame can appear Stop immediately with operating Switch off PTO shaft check rotor shaft and components and change damaged or broken missing parts If vibrations are still on the rotor shaft it must be balanced before operating Starting the machine When arriving on mulching area put the machine into the working position in the following order Deactivate transport blocade with the rope Fig 16 Lo...

Page 25: ...Fig 16 Fig 17 Fig 17a It is necessary to drop the machine into the working position slowly to avoid overload on bearings on rear rollers Take special attention when dropping on the hard surface asphalt 1 4 ...

Page 26: ... During reverse movement lift the machine off the ground to avoid damaging it Fig 19 It is sctrictly forbidden to drive backwards without lifting the machine During turning lift the machine INO SECURE TRONIC safety electronic device INO SECURE Tronic safety device prevents the machine against unallowed lifting of wings when rotors are still rotating Operating angle of PTO shafts during working is ...

Page 27: ...t position Device is working if wings can not be lifted into the transport position If both wings are lifting device is not working STOP the operation immediatelly If device is working continue with TEST 2 Chek INO SECURE Tronic device TEST 2 Switch ON a device Start PTO drive and slowly lift one of both wings Minimise rpm as much as possible Lifting must be stopped automatically at too big angle ...

Page 28: ...re free rotating of a driveshaft on the tractor before lifting Check the condition of the rotor shaft working blades and if they are tightened well bolts nuts During transport reduce the speed especially on bumpy roads The weight of the machine may render driving difficult and damage the machine itself During transport the machine must be always in the transport position PTO shaft must be disconne...

Page 29: ...und with all 4 supports on Store the machine on a dry place to avoid a corrosion Cleaning To avoid any corrosion clean the machine after each working day especially working tools bearings etc Be careful and do not clean the machine under too high pressure to avoid damaging of hydraulic pipes bearings and paint Fig 22 Fig 22 ...

Page 30: ...l guards are fitted on the proper place Oil level control Use always the same type of oil sintetic oil which is appropriate for gearboxes The producer uses MOBIL MOBILUBE 1SHC 75W 90 As an alternative you can use also SHELL SPIRAX 75w90 or CASTROL TAF X 75w90 To check the oil level remove the shield of the drive Fig 23 1 and PTO shaft shield Fig 23 2 unscrew the plug for oil control Fig 26 3 The l...

Page 31: ...d these instructions first The machine has the following 24 greasing points Right and left PTO shaft 6 pcs Fig 25 1 2 3 Pivot pins on arms 10 pcs Fig 25 4 Pivot pins on cylinders 4 pcs Fig 25 5 Bearing on the rotor shaft right 2 pcs Fig 26 Bearing on the rotor shaft left 2 pcs Fig 27 1 2 3 2 1 ...

Page 32: ...32 Fig 25 Fig 26 Fig 27 At greasing use gloves After greasing always wash your hands Use type of grease that corresponds a specification ISO L XBCHA 3 or DIN 51825 K 3 K 20 for greasing 3 1 2 4 5 ...

Page 33: ...33 Belt replacement Remove shields Fig 28 Fig 28 Remove belt tensioners Fig 29 Fig 29 Remove PTO shaft Mark them to know the position of each when assembling them on back Fig 30 ...

Page 34: ... to these instructions Install back all shields check belt tensioning after first 2 hours of operating Plan for maintenance jobs 1 After first two 2 hours of work always Check the belt tension Check that all bolts and taper locks are tightened enough Do the same also after each belt changing 2 After first 50 hours of work always Check the oil in the gearbox ...

Page 35: ...er every 50 working hours always Check the oil level in the gearbox 6 After every 500 working hours ar oafter 2 years always change the oil in the gearbox Replacement of working tools Immediately after you notice that working tools are damaged change them If it is necessary to change only few blades always change the broken or worn one and the one diametrically opposite in order to maintain the ba...

Page 36: ...t the machine on a dry and flat ground 11 Demolition when out of order If the machine is out of order all its parts that might cause dangers have to be made inoffensive Materials forming the machine that have to undergo a differentiated division are steel mineral oil rubber plastic All the above mentioned operations and the disposal have to be carried out in total respect of the present provisions...

Page 37: ...amages and repair the machine Noise in the gearbox Lack of oil Fill till level Worn gears Replace Worn bearings Replace Vibrations Broken or worn flails Replace Unbalanced rotor Balance or replace Worn rotor bearings Replace Excessive backlash in joints Worn pins Replace Damaged bearings Dirty or ungreased bearings Clean and grease Violant impact on the ground when the machine is lowered Lower it ...

Page 38: ... spare parts min 7 years after the sael of the machine At ordering the spare parts always add the following details type of the machine serial number and year of the production All data are on the identification plate See the sample order below machin e type Serial nr year Pos Part nr name pc f mower duplex 333 2020 25 023339 gearbox 1 Servicing Tel 386 0 7 49 59 233 0 7 49 59 306 ...

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Page 40: ...40 INO BREŽICE d o o 8262 Krška vas 34 b Slovenija Tel 386 0 749 59 233 Fax 386 0 749 59 151 E mail ino inobrezice si www inobrezice com V 20200915 ...