INTARCON BCR-C, User & Installation Manual

Page 1: ...Doc CV CR 3 3 January 2018 User Installation Manual intarblock MCV N MCV C BCV N BCV C MCV I BCV I intartop MCR N MCR C BCR N BCR C ...

Page 2: ...frost that has formed on the evaporator You can also force a defrost cycle by pressing the corresponding key Fast cooling mode If you like you can activate this operation mode during the start up of the cold room The unit will run continuously for the preset time in parameter CCt even beyond the target temperature Energy saving mode If you like you can activate or deactivate this operation mode to...

Page 3: ...ill be erased By holding it pressed for 3s a manual defrost cycle starts By holding it pressed for 3s Energy Saving function is activated or deactivated II CONTENTS 1 DESCRIPTION 4 2 IDENTIFICATION 4 3 OPERATION 5 4 OPERATION LIMITS 6 5 COMPOSITION 7 6 TESTS 8 7 SAFETY DEVICES 8 8 MCV SERIES TECHNICAL FEATURES 9 9 BCV SERIES TECHNICAL FEATURES 11 10 MCR SERIES TECHNICAL FEATURES 12 11 BCR SERIES T...

Page 4: ...ist of 9 models to cover a cooling capacity range from 0 4 kW to 2 5 kW INTARTOP MCV Series are designed for positive temperature refrigeration applications from 5ºC 23ºF to 10ºC 50ºF and consist of 10 models to cover a cooling capacity range from 0 5 kW to 2 5 Kw BCR Series are designed for positive temperature refrigeration applications from 15ºC 5ºF to 25ºC 13ºF and consist of 6 models to cover...

Page 5: ... condensed at a constant pressure and temperature in the el condenser by exhausting the latent evaporation to the outer ambient Once the refrigerant has been fully condensed the liquid refrigerant is overcooled beyond the condensing temperature High pressure liquid refrigerant is then driven to the capillary tube and therefore closing the circuit Defrost cycle Because of the evaporator temperature...

Page 6: ...13ºF 15 ºC 59ºF BCV 15 ºC 5ºF 25 ºC 13ºF 45 ºC 113ºF 15 ºC 59ºF MCR 10 ºC 50ºF 5 ºC 23ºF 45 ºC 113ºF 15 ºC 59ºF BCR 15 ºC 5ºF 25 ºC 13ºF 45 ºC 113ºF 15 ºC 59ºF The unit should work beyond these limits only for short periods of time or during the start up AP BP SOLENOID VALVE COMPRESSOR DRAIN BUCKET EVAPORATOR CONDENSER DRAIN TRAY FILTER AP BP PRESSURE REGULATOR only BCV BCR CAPILLARY TUBE THERMOST...

Page 7: ...ray Condensation coil in copper tubes and aluminium fins Solenoid valve for the hot gas bypass Water drain bucket including hot gas coil for the automatic evaporation of drain water Air circuits N I version Direct driven axial fans with single phase motor Dynamically equilibrated blades with protection grill C version Direct driven centrifugal fans with single phase motor Dynamically equilibrated ...

Page 8: ...its have been previously checked and tested in factory according to the following test protocol Helium leak proof test A leak proof certificate is supplied upon request Refrigerant load Operation test for refrigeration and defrost modes under nominal operating conditions Safety devices checking 7 SAFETY DEVICES INTARBLOCK and INTARBLOCK units feature the following safety devices HP and LP pressure...

Page 9: ...pressure Pa 45 90 120 Type Centrifugal Power W 45 W 105 W 2 x 105 W Evaporator fan Nominal air flow rate m3 h 300 550 1050 1400 Range m 3 4 Type Axial Power W r p m 47W 2500 62W 2600 2 x 62W 2600 2x70W 2600 Compressor Type Hermetic reciprocating Swept volume m3 h 1 16 1 54 1 79 1 64 1 96 2 32 2 65 3 18 4 21 4 21 4 52 6 01 6 01 6 60 Nominal discharge pressure bar rel 20 Nominal suction pressure bar...

Page 10: ...essure Pa 120 Type Centrifugal Power W 180 W 220 W 2x 200W 2x 200W Evaporator fan Nominal air flow rate m3 h 300 500 950 1300 Range m 3 4 Type Axial Power W r p m 47W 2500 62W 2600 2x 62W 2600 2x 70W 2600 Compressor Type Hermetic reciprocating Swept volume m3 h 2 08 3 18 3 18 4 51 5 69 5 69 9 26 9 26 12 9218 74 Nominal discharge pressure bar rel 10 Nominal suction pressure bar rel 1 Nominal power ...

Page 11: ...e Pa 45 90 120 Type Centrifugal Power W 45 W 105 W 2 x 105 W Evaporator fan Nominal air flow rate m3 h 300 550 1050 1400 Range m 3 4 Type Axial Power W r p m 47W 2500 62W 2600 2 x 62W 2600 2 x 70W 2600 Compressor Type Hermetic reciprocating Swept volume m3 h 3 18 3 18 4 57 6 01 6 01 9 25 12 91 12 91 11 80 16 70 Nominal discharge pressure bar rel 20 Nominal suction pressure bar rel 1 30 Nominal pow...

Page 12: ...tic pressure Pa 45 Type Centrifugal Power W 45 W 1300 rpm 105 W 1300 rpm Evaporator fan Nominal air flow rate m3 h 300 600 1150 Range m 3 4 Type Axial Power W r p m 47 2500 rpm 62W 2600 rpm 2x 62W 2600 rpm Compressor Type Hermetic reciprocating Swept volume m3 h 1 16 1 54 1 79 1 64 1 96 2 32 2 65 3 18 4 21 4 21 4 52 6 01 Nominal discharge pressure bar rel 20 Nominal suction pressure bar rel 3 40 N...

Page 13: ...575 1000 Available static pressure Pa 120 Type Centrifugal Power W 180 W 220 W 2x 200 W Evaporator fan Nominal air flow rate m3 h 300 600 1150 Range m 4 Type Axial Power W r p m 47W 2500 62W 2600 2x 62W 2600 Compressor Type Hermetic reciprocating Swept volume m3 h 2 08 3 18 3 18 4 51 5 69 5 69 9 26 12 92 Nominal discharge pressure bar rel 10 Nominal suction pressure bar rel 1 Nominal power CV 3 8 ...

Page 14: ...c pressure Pa 45 Type Centrifugal Power W 45 W 1300 rpm 105 W 1300 rpm Evaporator fan Nominal air flow rate m3 h 300 600 1150 Range m 3 4 Type Axial Power W r p m 47 W 2500rpm 62 W 2600 rpm 2 x 62 W 2600 rpm Compressor Type Hermetic reciprocating Swept volume m3 h 3 18 3 18 4 57 6 01 6 01 9 25 12 91 Nominal discharge pressure bar rel 20 Nominal suction pressure bar rel 1 30 Nominal power CV 5 8 5 ...

Page 15: ...200 1024 1207 1049 1468 1175 1739 1305 2039 1450 2024 1554 1245 1917 1356 2296 1464 2726 1579 2026 1795 1368 2149 1474 2526 1584 2945 1707 2034 1996 1805 2391 1946 2801 2102 3247 2282 3034 2230 1925 2690 2070 3200 2220 3730 2390 3038 2500 1830 3020 1970 3580 2110 4220 2270 BCV series Capacity W Cold room temperature 25 ºC 20 ºC 15 ºC MCV series Cooling capacity W Absorbed power W Cooling capacity ...

Page 16: ...5 811 1194 880 1402 953 1628 1031 1018 1161 957 1378 1038 1579 1118 1828 1211 1024 1217 1070 1478 1201 1782 1335 2062 1462 2024 1625 1201 2020 1319 2402 1409 2888 1527 2026 1849 1324 2223 1425 2646 1531 3077 1648 2034 2080 1768 2527 1903 2987 2059 3380 2190 BCR Series Capacity W Cold room temperature 25 ºC 20 ºC 15 ºC BCR Series Cooling capacity W Absorbed power W Cooling capacity W Absorbed power...

Page 17: ... 2163 1184 2573 1274 2053 2153 1464 2609 1634 3103 1809 3053 2489 1515 3103 1700 3743 1870 3074 3239 1895 3938 2145 4667 2400 3108 3927 2485 4725 2790 5539 3145 Serie MCR Capacity W Cold room temperature 0 ºC 5 ºC 10 ºC MCR Series Cooling capacity W Absorbed power W Cooling capacity W Absorbed power W Cooling capacity W Absorbed power W Ambient Temp 35 ºC 0010 605 432 751 471 902 505 0015 788 530 ...

Page 18: ...00 735 514 115 710 475 Dimensions mm A B C D E F G H I J K L M Exhaust duct 0 series 306 510 683 420 250 50 405 515 n a Ø 150 1 series 340 330 880 400 514 122 380 335 75 41 295 13 233 Ø 150 2 series 340 330 920 620 514 122 600 335 75 36 523 13 233 Ø 150 3 series 365 470 920 735 514 122 710 475 75 41 611 22 356 2x Ø 150 PLUG IN FRAME DROP FRAME Centrifugal Box only in 0 series ...

Page 19: ... Models CR C Models Dimensions mm A B C D E F G H I Exhaust duct 0 series 480 600 430 330 790 375 100 435 380 Ø 150 1 series 574 665 582 385 850 379 135 588 385 Ø 150 2 series 677 835 756 469 850 379 135 762 385 Ø 150 ROOF FRAME ...

Page 20: ...t 2 x 1 mm T Door microswitch 2 x 1 mm Remote controller 2 x 1 mm BCV BCR 0018 1018 1026 1034 2034 2054 2074 3074 3086 3096 Power supply 220 I 50 2 x 1 5 mm T 2 x 2 5 mm T 2 x 4 mm T Power supply 400 III 50 4 x 1 5 mm T Cold room light 2 x 1 mm T Door microswitch 2 x 1 mm Remote controller 2 x 1 mm Power supply 220 I 50 2 x 1 mm Always install the appropriate protection device on the supply line I...

Page 21: ...ded to deploy an expert study if necesary INTARBLOCK and INTARTOP units include low noise components The following chart indicates sound pressure levels calculated at 10 m from the source in open field distribution directivity 1 18 TRANSPORT Handle the unit with care to prevent damages during its transport Please follow the following instructions Always handle the unit in vertical position Never p...

Page 22: ...ations and instructions as shown in manufacturer manuals plates and specific instructions It is also mandatory to observe law and regulations Before operating on the unit verify that the general supply is disconnected to avoid electrical shocks Refrigerant leaks may cause Suffocation due to oxygen displacement in the atmosphere narcotic effect or heart arrhythmia Ensure that the working area is pr...

Page 23: ...ormance please follow the following recommendations During the reception of your unit please verify that it is free from any transport damage Otherwise indicate the perceived damages on the receipt Install the unit in a room with good ventilation and away from heat sources Keep clean the surroundings of the unit to facilitate the air intake and exhaust and make sure the air does not reflow INTARBL...

Page 24: ...mean of 6 through screws of Ø 6 mm metric as indicated on the drawing For the drop mounting two hang in holes are available for Ø 8 mm metric INSULATING PAD RECOMMENDED SEPARATION 1 000 mm RECOMMENDED SEPARATION 500 mm COLD ROOM LIGHT DOOR MICROSWITCH DRAIN PIPE RECOMMENDED SEPARATION 1 000 mm RECOMMENDED SEPARATION 500 mm COLD ROOM LIGHT DOOR MICROSWITCH SIDE COVER DOOR HEATER Only BCV DOOR HEATE...

Page 25: ... G H CV series 1 375 0 5 469 1 125 1 726 5 1 34 5 5 122 1 208 2 330 5 CV series 2 595 0 5 509 1 235 1 766 5 1 30 5 5 222 1 208 2 330 5 CV series 3 692 0 5 369 1 292 1 766 5 1 39 5 5 267 5 1 356 2 470 5 C C Ø6 Ø6 Ø6 Ø6 Ø6 Ø6 Ø6 Ø6 Ø6 52 1 159 1 C C H 72 3 C C B A C C Ø6 Ø6 Ø6 Ø8 Ø8 G A Ø2 PLUG IN MOUNTING DROP MOUNTING E 2 2 F F D 12 5 1 ...

Page 26: ... all condensing water In that case install a draining pipe in the drain bucket to a permanent draining point Finally seal with silicon the gap between the unit and the wall panel To ensure good working conditions and easy access for maintenance please keep free the recommended separation around the unit Condensation air ducts CV C and CR C models Units of CV C and CR F series feature a centrifugal...

Page 27: ...ods activating the crankage heater when included at twelve hours in advance is recommended Otherwise the compressor must be warmed up in a different way to ensure the refrigerant oil separation This operation is important specially when starting ups in low ambiance temperatures Connect the electrical supply and switch on the unit with room door closed The display will show the room temperature and...

Page 28: ... from dust and dirtiness simply pass a wet cloth over the cover Do not use neither solvents nor detergents TORNILLOS FIJACION CARCASA BATERIA DE CONDENSACION Condenser cleaning During the normal operation the dust and dirtiness will deposit on the coil surface and will obstruct the air flow Periodically and depending on the surroundings the condenser should be cleaned To do so remove the external ...

Page 29: ... part in the unit Any modification of mechanical parts Any operation on the refrigerant circuit Any modification on the protection devices control panel control switches The maintenance tasks shown in this manual do not exclude any maintenance task in regulations and laws 24 REFRIGERANT LOAD INTARBLOCK units are specifically designed for R404A refrigerant The use of any other refrigerant in the un...

Page 30: ... is inbuilt Fast cooling mode The fast freezing operation mode can be activated or deactivated by pressing the key for 3 seconds During this operation mode the compressor works continuously for a preset period as configured through the CCt parameter Defrost mode After every preset period fixed by the parameter Idf the unit executes a defrost cycle The unit is preset on a defrost mode controlled th...

Page 31: ...F the cold room light By holding it pressed for 3s Energy Saving function is started or stopped Switch ON and OFF the auxiliary output Operation LEDs LED Status Description Compresor LED On The compressor is running Flashing Antyshort cycle safety device on Pressure switch es opened pressure switch Fan LED On The fan is running Flashing Programming flashing along with Compresor LED Defrosting LED ...

Page 32: ...To show and modify target temperature 1 press set and the target temperature will be shown 2 the corresponding LED will begin to flash 3 press or to modify its value 4 to store the new value press set or wait for 10 seconds To force a manual defrost cycle 1 press for 2 seconds To access Pr1 parameter list user parameters 1 press set and simultaneously for some few seconds 2 fan and compressor leds...

Page 33: ... AC Antishort cycle delay 0 30 min 2 min Pr1 CCt Fast freezing mode time minutes 0 23 h 50 min 0h 30 min 2h 30 min Pr2 Con Time interval during which the compressor is working after probe default 0 255 min 15 min Pr2 CO F Time interval during which the compressor is stopped due to probe default 0 255 min 15 min Pr2 DISPLAY CF Temperature measurement unit ºC ºF ºC Pr2 rES Resolution integer decimal...

Page 34: ...rm configuration ALU and ALL rE relative Ab absolute rE Ab rE Pr2 ALU Maximum temperature alarm rE 50 0 110 0 ºC Ab 0 0 50 0 ºC 5 0 ºC Pr1 ALL Minimum temperature alarm rE 50 0 110 0 ºC Ab 0 0 50 0 ºC 5 0 ºC Pr1 AFH Temperature alarm and fan differential 0 1 25 5 ºC 2 0 ºC Pr2 ALd Temperature alarm delay 0 255 min 0 min Pr2 dAO Delay of temperature alarm after starting up 0 23 h 50 min 3 h 4 h Pr2...

Page 35: ...bAL PAL dFr AUS Es onF PAL Pr2 did Digital input alarm relay 0 255 min 60 Pr2 oP2 External alarm polarity cL closed oP Opened cL oP cL Pr2 OTHERS Adr Serial address 1 247 1 Pr1 rEL Software release solo lectura 8 4 Pr2 Ptb Dixell map code solo lectura 2 Pr2 Prd Probe display values thermostat Pb1 evaporator Pb2 and condenser Pb3 Pb1 Pb2 Pb3 solo lectura Pr2 Pr2 Access Pr2 parameter list Pr1 Config...

Page 36: ...s unchanged EE Data orm emory failure Alarm output ON Other outputs unchanged dA Door switch alarm Alarm output ON Other outputs unchanged PAL Pressure switch alarm Alarm output ON Other outputs OFF CSd Condenser alarm Alarm output ON Other outputs unchanged EAL Delete of electronic board data Alarm output ON Alarm recovery Depending on the entered option in parameter tBA alarm signals are turned ...

Page 37: ...e starting relay only single phase units c Blocked compresor d Blocked compresor e Liquid slug the starting up was posibly done without connecting the crankage heater with sufficient time a Check the power supply and look for the voltage drop b Replace compressor and start kit only single phase unit c Check oil level and oil return to the compressor through the suction line If needed install oil t...

Page 38: ...ck continuity of steam barrier and seal the joints Check door leak proof d Increase defrosting frequence Condenser Alarm CSd or pressure alarm PAL Too high condensation pressure HP Pressure switch activates a Insufficient air flow or air reflow in condenser b Faulty condenser fan c Too high room temperature d Too dirty and obstructed condenser e Excess of refrigerant load f Air inside refrigerant ...

Page 39: ...y heater or solenoid valve b Electrical fault c Faulty evaporator probe d Wrong defrost parameters e Faulty solenoid valve only for hot gas defrosting units a Repair or replace b check contactor and fuse c Check value Pb2 check connections replace d Check and adjust defrost parameters e Repair P1 alarm and or default thermostat reading Probe value is lower than cold room temperature The value decr...

Page 40: ...ests according to in vigour regulation Guarantee application Before claiming a guarantee application the user is to assure the accomplishment on the operation instructions and to verify the faulty operation is not due to a improper use of the equipment In general terms the distributor or installer that sold and installed the equipment is called to attend the guarantee claims and to provide the gua...

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Page 44: ...44 Headquarters and factory Pol Ind Los Santos Bulevar de Los Santos 34 Po box 410 14900 Lucena Córdoba SPAIN Tlf 34 957 50 92 93 www intarcon com ...