Intec FORCE/2 HP, Instruction Manual

Page 1: ...3771 Monarch Street Frederick CO 80530 www inteccorp com Local 303 833 6644 Fax 303 833 6650 Toll Free 800 666 1611 Instruction Manual ...

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Page 3: ...ion 12 Operational Guidelines 15 Sidewall Insulation Material 16 Generators and Extension Cords 18 Maintenance 19 Troubleshooting 25 Mechanical Drawings 29 Electrical Drawings 35 Claims Damage or Loss 48 Returns 50 Receiving Replacement Parts 51 Warranty 52 Insulation Terms and Values 53 THE FORCE 2 T able of Contents CONTENTS 1 D200 0200 00 KL 1 07 ...

Page 4: ...MACHINE INFORMATION 2 ...

Page 5: ...ult the nearest service center for the hours of operation and lead time for repair Website support Visit our web site 24 7 at www inteccorp com and go to the specific model your wanting information on then go to the technical bulletins section The technical section of the web site is constantly being updated with new information and technical documents If you cannot find what you are looking for p...

Page 6: ...gh the blower the FORCE 2 is a virtual workhorse requiring only minimal maintenance The direct drive feature also means there are no chains for you to adjust or replace ever Following the instructions in this manual setting up and operating the FORCE 2 on the jobsite will be uncomplicated quick safe and easy Once your work is finished end of the day clean up is equally efficient Exceptional perfor...

Page 7: ... PSI AVG 11 5 amps 116 CFM 4 5 PSI AVG 12 5 amps Optional Agitator Motor 1 1 2 hp 14 5 or 17 2 amps 115 VAC 2 hp 21 AMPS 115 VAC Optional Gear Box Custom direct drive Airlock 8 x 10 opening steel 6 vane cast urethane seals Electric 115 220 VAC single phase Agitator 6 blade Warranty One year limited 90 days limited on electric blower and airlock system Specifications are subject to change without n...

Page 8: ...6 Main Panel Switches Agitator Motor Circuit Breaker Flange Receptacle Power Cord Variable Speed Bypass Switch Remote Switch Blower Agitator Remote Control Receptacle Variable Speed Control Fiberglass Bale Breaker Optional Agitator ...

Page 9: ...ded outlets A circuit outlet rated lower than 20 AMPS may cause premature tripping at the power source Always disconnect the power cords before beginning any maintenance And as with all electrical systems never attempt to operate your FORCE 2 with either the operator or the machine standing in water SYSTEM COMPONENTS See next page for drawings A Hopper Upper component of the FORCE 2 where insulati...

Page 10: ...THE FORCE 2 Overview Cont OVERVIEW 8 Example only see page 35 for specific electrical systems Remote Cord ...

Page 11: ...WER Creates the airflow which propels the material from the airlock into the hose for distribution No insulation material passes through the blower The standard blower moves 105 CFM drawing 11 5 amps 115 VAC or the optional 116 CFM blower draws 12 5 amps at 115 VAC See the maintenance section for required service GEARBOX Operates both the airlock and agitation system the gearbox requires periodic ...

Page 12: ...ase or increase blower pressure and air volume DETACHABLE REMOTE The remote cord must be attached at all times in order for the machine to operate To connect locate the keyed positions on both the receptacle Electrical panel and connector on remote cord Insert connector into receptacle and turn clockwise until it clicks in To lock remote cord into receptacle turn blue outer ring on remote cord con...

Page 13: ...e unattended while it is running Turn off and disconnect power before taking a break Never operate your machine if it or the operator is standing in water Serious injury may result When working with insulation always wear a long sleeve shirt gloves a hat goggles or safety glasses for eye protection and a 3M brand 8710 nose mouth filter or equivalent for respiratory protection ACCESSORIES YOU NEED ...

Page 14: ... requires additional extension cords make sure you use only a 10 3 cord for a 50 foot run or 8 3 cord for a 100 foot extension STARTING Operation from the Attic To use the remote control feature for attic operation the switches on the main electrical panel must be in the on position Control the machine using the rocker switch on the remote cord Operation from the Ground To operate the FORCE 2 from...

Page 15: ...ening of the fiber and increases the throw of the material Example of Hose Connections HOPPER SAFETY Your safety is the most important consideration whenever you are using any machine Following the instructions in this manual along with good common sense should allow you to complete your job in a safe and efficient manner First before loading your FORCE 2 follow all safety considerations provided ...

Page 16: ... rate Empty no more than 1 3 bag at a time into the hopper waiting until at least 1 4 of the material has been used before adding additional insulation Forcing insulation material will cause overloading electrical failure or possible machine damage If the agitator stops or the circuit breaker on the electrical panel trips unplug the machine from electrical power Remove the cause of the jam from th...

Page 17: ...and clamps to connect the hose making sure all connections are tight see page 13 for examples of hose set up If clogging or less than satisfactory compaction occurs adjust the slide gate inward by 1 2 increments until the situation clears If the problem persists add an additional 50 of 2 hose and readjust the slide gate setting maximum hose length 200 feet BLOWING WALLS Drill two holes into the wa...

Page 18: ...______________________________________________________ CertainTeed Technical Services 800 233 8990 Certainteed Optima 29 5lb bag Wall Pack Density Pounds Per Cavity 1 0 PCF R14 2 72 lbs 1 8 PCF R15 4 89 lbs These examples are guidelines only Consult individual manufacturers for specific information FIBERGLASS WET SPRAY COVERAGE Guardian Fiberglass Product information 800 748 0035 Guardian UltraFit...

Page 19: ...will change the speed of the material traveling through the hose and will change the impact density of the wall area being sprayed It is recommended that you test a small area of wall section to determine optimum machine settings before starting the job Loading of the hopper can affect the desired wall spray job we recommend that when loading the hopper do not dispense wet material into an empty h...

Page 20: ...ot less than 9000 watts 120 VAC In addition Intec recommends generators that have a 50 power boost feature which aids the generator in high current startups Running additional equipment from the same generator means you will need to know the total electrical requirements before selecting the correct size of generator For details on selecting and purchasing a generator please call INTEC Note Using ...

Page 21: ...sure and air from escaping When a seal or plate is damaged air from the blower will escape back into the hopper causing blow back Blow back will result in a considerable decrease in production Checking for blow back unplug the machine from electrical power and empty all insulation material from the hopper Block the hose outlet with duct tape or use the palm of your hand Reconnect the power and tur...

Page 22: ...ove the damaged seal from the rotor shaft Reverse the process to install a new seal Be careful that the direction of the seal is correct Seal must be equally wrapped around both sides and seated all the way down on the rotor shaft Snug down the bolts Do not overtighten Overtightening will cause the seal to bow out at the ends producing uneven wear and premature failure To replace other damaged sea...

Page 23: ...changing easier See illustration for the location of the drain fill plugs Recommended gearbox oil Model 22015 Mfg from 7 89 11 02 Reintroduced 12 06 to present Temperature 40 100 F Mobil SHC 634 gear lube Temperatures 20 40 F Mobil 1 synthetic 5W 30 Worm gear case capacity 20 oz Bevel gear case capacity 16 oz Model 22014 Model 22014 Mfg from 8 02 12 06 Lay machine on its side with clear access to ...

Page 24: ...d it will be necessary to remove the screws holding the fan cover on before removal otherwise all other covers may be pried off using screwdriver By hand carefully turn fan blade counter clockwise until jam is cleared Note It will take approximately 15 turns of the fan blade before you start to reverse the entire airlock system Caution Fan blade may break if excessive force is used Note The gearbo...

Page 25: ...RCE 2 at full power NOTE BRUSH INSTALLATION After installation of new brushes plug in machine as normal and set blower speed control variable speed at 30 of full power run for 1 2 hour Set blower speed control at 70 of full power run for 1 2 hour CLEANING Use compressed air to blow out motor and intake of blower every 20 30 hours of use to maximize blower impeller and motor life Blower Warranty Co...

Page 26: ... 3 Remove wire connector from tab on brush assembly fig 4 Installing new brushes Push wire connector onto brush tab and ensure connection is secure Insert brush into housing with the tab and wire in the down position Slide brush assembly all the way into motor housing until it stops Push down and inward on brush assembly slide brush clip into top of motor housing to secure brush assembly fig 5 Whe...

Page 27: ...e material with pliers See gearbox section for additional info Jam between blade of Disconnect electrical power agitator and airlock Remove insulation material Note Jam may not from hopper Locate jam be visible and remove material with pliers See gearbox section for additional info Bearing on top of gearbox Have bearing replaced by worn or frozen bearing a qualified service center guides the agita...

Page 28: ...nspect seals for tears or throw cuts See maintenance section to replace or adjust as necessary Kink in hose Run hose as straight as possible to help maintain production Excess air leaking into Inspect seals for tears or hopper cuts See maintenance section to replace or adjust as necessary Material buildup in Turn machine upside down blower housing and use compressed air to blow out air intake See ...

Page 29: ...al with pliers Blower power cord is not Check connection on power plugged in at main panel cord at main panel or or power cord does not make sure electricity is have electrical power at present at power source source Start up capacitor blown Have capacitor replaced by on agitator motor a qualified service center Blower does not Variable speed bypass Position the variable speed operate or variable ...

Page 30: ... an additional 50 run use 10 3 cord For a 100 run use 8 3 cord Pushing down on material Do not push down on in hopper insulation while filling hopper Wet insulation material in Do not use wet hopper material Disconnect electrical power and remove wet material Worn or frozen airlock Have bearing checked and bearing replaced by a qualified technician Blower trips circuit Low voltage Blower requires ...

Page 31: ...51 Airlock Bearing 22021 Gearbox 22014 22015 Agitator Motor 21026 21026 S 21027 21027 S Blower 21024 21025 Base 22004 22004 01 Slide Gate Pin 22000 04 THE FORCE 2 Mechanical Drawings MECHANICAL DRAWINGS 29 Airlock Outlet Plate 3 22005 01 Airlock Stainless Insert 3 22005 03 Airlock Tube 22005 09 Airlock Inlet Plate 2 1 2 22005 02 Airlock Stainless Insert 21 2 22005 04 ...

Page 32: ... 22025 02 AGITATOR NEOPRENE PAD 1 4 23 22025 03 KEY 1 4 x 2 1 2 24 22025 05 AGITATOR MOTOR ROTATION LABEL 25 22042 01 S AIRLOCK ASSM W BEARINGS SS INSERTS 26 22053 02 AGITATOR MOTOR SUPPORT BRACE 27 22131 AIRLOCK GASKET 28 F101 3 8 x 16 x 2 1 4 CAPR ZN 29 F103 3 8 x 16 x 1 1 2 GIRD 2 ELEV BOLT 30 F104 3 8 x 16 x 1 3 GIRD 5 HEX ZN 31 F107 3 8 SPLIT LOCK WASHER ZN 32 F108 3 8 FLAT WASHER SAE 33 F109...

Page 33: ...ON SCREW 50 22050 04 BLOWER CLAMP 51 22026 BLOWER REDUCING RING Mfg from 7 89 11 02 Reintroduced 12 06 to present 1 21000 S ELECTRICAL SYSTEM ASSM W RS VSC 2 21025 S BLOWER 2 STG 115 V 60HZ 105 CFM ASSM 3 21024 S BLOWER 2 STG 115 V 60HZ 116 CFM ASSM 4 21026 S Agitator motor assm 1 5 HP 115 220V 60 HZ 4A 21027 S Agitator motor assm 2 0 HP 115 220V 60 HZ 5 21026 07 AGITATOR MOTOR COVER ABS 1 4 5a 21...

Page 34: ...LY W O SEAL 6 22013 AIRLOCK SEAL 7 22116 AIRLOCK WEAR WASHER 8 F221 CAGE NUT ZN 9 F353 3 8 INTERNAL LOCK WASHER ZN 10 F108 3 8 FLAT WASHER SAE 11 F159 1 4 SAE FLAT WASHER 12 F114 1 4 20 NYLON LOCKNUT ZN 13 F112 1 4 20 x 7 8 GRADE 5 HEX HEAD ZN 14 F110 1 4 20 x 1 9 HEX YELL ZN 15 F105 3 8 24 x 7 8 GRADE 5 HEX HEAD ZN 16 F115 1 4 SPLIT LOCK WASHER ZN 17 22005 03 OUTLET SS INSERT 3 18 22005 04 INLET ...

Page 35: ... DRAWINGS 33 Item PART NUMBER DESCRIPTION 1 22008 AIRLOCK ROTOR ASSM W O SEALS 2 22013 AIRLOCK SEAL 3 22116 WEAR WASHER NYLON 5 8 4 F112 1 4 20x7 8 GRADE 5 HEX HEAD ZN 5 F114 1 4 20 NYLON LOCKNUT ZN Airlock Rotor ...

Page 36: ...15V 60 Hz 116 CFM n a 21025 05 Blower Brush set of two 2 22022 BLOWER MOUNTING BRACKET 3 22022 01 BLOWER MOUNTING BRACKET 6 3 4 4 F112 1 4 20 X 7 8 GRADE 5 HEX ZN 5 F114 1 4 NYLON INSERT LOCKNUT ZN 6 F146 ELECTRICAL BOX FEMALE CONTACT 7 F159 1 4 SAE FLAT WASHER Model 21025 105 CFM Blower Model 21024 116 CFM Blower ...

Page 37: ...CTRICAL CONTACTOR 2 HP 6 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL 7 21017 02 FUSE HOLDER BLOWER 8 21019 ELECTRICAL BOX FLANGE CONNECTOR 9 21020 ELECTRICAL BOX MOUNTING PLATE 10 21025 07 FUSE 15 AMPS 11 21143 06 VARIABLE SPEED CONTROL 12 F120 8 32 NYLON INSERT LOCK NUT 13 F126 8 32 X 1 4 PP ZN 14 F158 6 X 1 2 SMS PP ZN 15 F223 10 32 X 5 8 PT ZN 16 F141 8 32 X 1 2 PP ZN Electrical without GFCI Mfg f...

Page 38: ... RELIEF ALUM 1 2 4 21010 ELECTRICAL FLANGE RECEPTACLE TWIST 15 AMP 5 21016 0 ELECTRICAL FACE PLATE STD 1996 W SILK SCREEN 6 21045 01 CIRCUIT BREAKER 20 AMP 7 21045 02 CIRCUIT BREAKER BUTTON SEAL 8 21143 07 VARIABLE SPEED BYPASS SWITCH 9 F132 STRAIN RELIEF LOCK NUT 1 2 10 F119 8 32 x 3 8 PP ZN 36 Electrical without GFCI Mfg from 7 89 9 02 ...

Page 39: ...OCKET FEMALE 6 21008 14 REMOTE BOX CONTACT PIN MALE 7 21008 15 REMOTE BOX CONTACT PIN FEMALE 8 21008 17 REMOTE BOX 3 4 SHIELD STICKER 9 21143 01 VARIABLE SPEED KNOB 10 21021 S REMOTE BOX ROCKER SWITCH ASSM 11 21143 03 S VSC POT ASSM 12 RR21008 08 REMOTE BOX 3 4 SHIELD W O STICKER 13 F119 8 32 X 3 8 PP ZN 14 F122 6 32 X 3 8 PP BLACK 15 F124 6 32 NYLON INSERT LOCK NUT 16 F153 6 RING TERMINAL BLUE El...

Page 40: ...ELECTRICAL DRAWINGS 38 Wiring Diagram Mfg from 7 89 9 02 Electrical with Variable Speed Control in Remote Cord ...

Page 41: ... 21003 02 ELECTRICAL CONTACTOR 2 HP 6 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL 7 21017 02 FUSE HOLDER BLOWER 8 21019 ELECTRICAL BOX FLANGE CONNECTOR 9 21020 ELECTRICAL BOX MOUNTING PLATE 10 21025 07 FUSE 15 AMPS 11 F120 8 32 NYLON INSERT LOCK NUT 12 F126 8 32 X 1 4 PP ZN 13 F158 6 X 1 2 SMS PP ZN 14 F223 10 32 X 5 8 PP ZN 15 F1 41 8 32 X 1 2 PP ZN Electrical with GFCI Mfg from 8 02 Present ...

Page 42: ...STRAIN RELIEF ALUM 1 2 16 21010 ELECTRICAL FLANGE RECEPTACLE TWIST 15 AMP 34 17 21016 03 ELECTRICAL FACE PLATE OC W SILK SCREEN 18 21045 01 CIRCUIT BREAKER 20 AMP 19 21045 02 CIRCUIT BREAKER BUTTON SEAL 20 01002 GROUND FAULT CIRCUIT 20 AMP 21 F132 STRAIN RELIEF LOCK NUT 1 2 30 F124 6 32 NYLON INSERT LOCK NUT Electrical with GFCI Mfg from 8 02 Present ...

Page 43: ...X ROCKER SWITCH 26A 11008 06 01 S REMOTE BOX ROCKER SWITCH ASSM 27 RR21004 REMOTE BOX 3 4 SHIELD W O STICKER 28 F119 8 32X3 8 PP ZN 29 F122 6 32X3 8 PP ZN 30 F124 6 32 NYLON INSERT LOCK NUT 31 F153 6 RING TERMINAL BLUE 32 F136 BUTT SPLICE BLUE 33 F230 SHRINK TUBE 3 16X1 4 WHITE 34 F231 SHRINK TUBE 3 16X1 4 RED Electrical without GFCI Mfg from 7 89 Present Electrical with GFCI Mfg from 8 02 Present...

Page 44: ...P 4 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL 5 21017 02 FUSE HOLDER BLOWER 6 21019 ELECTRICAL BOX FLANGE CONNECTOR 7 21020 01 ELECTRICAL BOX MOUNTING PLATE 1 8 X 5 X 6 3 8 8 21025 07 FUSE 15 AMPS 9 F120 8 32 NYLON INSERT LOCK NUT 10 F126 8 32 X 1 4 PP ZN 11 F158 6 X 1 2 SMS PP ZN 12 F141 B 32 X 1 2 PP ZN Electrical with GFCI Mfg from 8 02 Present VERSION A ...

Page 45: ...TOR 2 HP 4 21003 03 ELECTRICAL CONTACTOR MOUNT RAIL 5 21017 02 FUSE HOLDER BLOWER 6 21019 ELECTRICAL BOX FLANGE CONNECTOR 7 21020 ELECTRICAL BOX MOUNTING PLATE 8 21025 07 FUSE 15 AMPS 9 F120 8 32 NYLON INSERT LOCK NUT 10 F126 8 32 X 1 4 PP ZN 11 F158 6 X 1 2 SMS PP ZN 12 F141 B 32 X 1 2 PP ZN Electrical with GFCI Mfg from 8 02 Present VERSION B ...

Page 46: ...ELECTRICAL DRAWINGS 44 Wiring Diagram Manufactured from 8 02 Present Electrical with GFCI ...

Page 47: ...OCKER SWITCH PANEL 6 21010 ELEC FLANGE RECEPT TWIST 15AMP 7 21016 02 ELECTRICAL FACE PLATE 2002 8 21045 01 CIRCUIT BREAKER 20 AMP 9 21045 02 CIRCUIT BREAKER BUTTON SEAL 10 21143 07 VARIABLE SPEED BYPASS SWITCH 11 21143 05 S VS POTENTIOMETER 1K ASSM 12 21143 01 VARIABLE SPEED KNOB 13 21021 REMOTE QUICK DISCONNECT FEMALE RECEPTACLE 23 F119 32X3 8 PP ZN 27 F223 10 32X5 8 PT ZN 29 F190 4 40X1 4 PP ZN ...

Page 48: ... VAC 18 21020 ELECTRICAL BOX MOUNTING PLATE 19 R22001 02 ELECTRICAL BOX W HOLES 20 21025 07 FUSE 15 AMP 21 21017 02 FUSE HOLDER 22 21019 ELECTRICAL BOX FLANGE CONNECTOR 23 F119 32x3 8 PP ZN 24 F120 8 32 NYLON INSERT LOCK NUT 25 F126 8 32x1 4 PP ZN 26 F158 6x1 2 SMS PP ZN 27 F223 10 32x5 8 PT ZN 28 F141 8 32x1 2 PP ZN 29 F190 4 40x1 4 PP MC Electrical with Remote Disconnect Mfg from 9 02 Present ...

Page 49: ...ELECTRICAL DRAWINGS 47 Wiring Diagram Mfg from 9 02 Present Electrical With Remote Disconnect ...

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Page 51: ...FORCE 2 Electrical Drawings Cont d ELECTRICAL DRAWINGS Electrical Wiring Diagram with Variable speed control and Remote disconnect Mfg from 1 2011 Present ...

Page 52: ...ELECTRICAL DRAWINGS FORCE 2 Electrical Drawings Cont d ...

Page 53: ...ation When starting the machine FIRST TURN ON THE BLOWER then the agitator When shutting the machine off FIRST TURN OFF THE AGITATOR then the blower NOTE Do not allow the agitator to run for more than 5 minutes without the blower running or damage may occur to the blower motor ANTES DE UTILIZAR EL EQUIPO Funcionamiento del control remoto Cuando arranque el equipo PRIMERO ENCIENDA EL COMPRESOR y lu...

Page 54: ...show external damage When the damage is discovered upon unpacking make a written request for inspection by the carrier s agent within ten days of the delivery date Then file a claim with the carrier since such a claim is the carrier s responsibility 2 VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or the express receipt and signed by the carrier s ...

Page 55: ...contact them using their web address www ups com using custserv to notify them of the damaged package Fill out the information sheet on the following page and mail or fax it to the attention of the Shipping Department Upon return of this form and or the damaged merchandise we will send a replacement or credit your account Other than UPS Keep the merchandise in the original packing materials and ca...

Page 56: ... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 57: ...re 30 days after issue date Shipments beyond the 30 day expiration may not be credited We will repair or replace at our option any returned part found to be defective in materials or workmanship under the terms of our limited warranty Repaired or replaced parts will be returned to you freight collect If we determine the part failure was due to misuse alteration negligence accident or operating bey...

Page 58: ... days from date of factory shipment c This Warranty shall not apply to any machine or component part which in the opinion of the Manufacturer has been altered subject to misuse negligence accident or operated beyond factory rated capacity All requested Warranty work shall be performed at Manufacturer s factory or by an Authorized Factory Service Facility Failure to have the Warranty work done at M...

Page 59: ...eatures the lowest CFM of all insulation blowing machines minimizing the dust problem You ll be able to see what you are doing PSI Blowers are also rated by Pounds of pressure per Square Inch A high PSI does a better job of blowing insulation Your FORCE 2 produces 3 2 4 0 PSI which is the best for blowing insulation BRIDGING A pocket of air or void created by improper agitation in the hopper A bri...

Page 60: ... Cellulose loose fill 1 3 70 Celotex 1 3 03 Concrete block 8 hollow 1 11 Fiberglass batt 31 2 11 0 Fiberglass batt 8 19 0 Fiberglass loose fill 1 2 2 Rockwool batt 3 4 11 0 Rockwool batt 6 71 2 22 0 Rockwool loose fill 1 2 60 Plywood 1 2 62 Polyurethane board 1 6 25 Vermiculite 1 2 13 INSULATION TERMS AND VALUES 54 ...