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- Segment conveyor-page 1.3 

General 

1. 

1. 

 
 

1.3.2 Improper use 

 
Improper  use,  which  can  cause  risks  for  the  segment  conveyor,  the  operator  and  third  parties,  is 
among others: 
 
Use  of  the  segment  conveyor  contrary  to  its  intended  use  (chapter  1.3.1),  especially  with  respect 
to: 
Loading  of  the  segment  conveyor  with  product  parts  shaped  differently  than  intended  for  the 
segment conveyor.  
Loading of the segment conveyor with parts coated with oil, grease or any other coating. Loading of 
more  product  parts  into  the  parts  container  than  permitted.  (Observe  maximum  permitted  filling 
volume  of  your  segment  conveyor!)  Segment  conveyor  operation  without  provision  of  respective 
emergency measured by the carrier. 
 
Deployment of unqualified personnel. See chapter 2 “Safety”. 
 
Operation of the segment conveyor contrary  to the provisions  in the operating manual, regarding: 
Safety,  transport,  installation,  operation  &  use,  setup,  maintenance  &  repair.  It  is  prohibited  to 
bypass  or  disable  safety  and  protective  equipment.  Only  skilled,  briefed  personnel  may  perform 
work on segment conveyor and equipment. 
 
Operation  of  the  segment  conveyor  in  case  if  malfunctions  /  technical  efficiencies,  e.g.  missing 
safety equipment, faulty or damaged product parts. 
 
Operation  of  the  segment  conveyor  in  case  of  organizational  efficiencies:  e.g.  deployment  of 
unsuitable operating personnel, application of unsuitable work procedures. 
 
Repair, cleaning or maintenance work without securing or shutting the segment conveyor down. 

 
 

 

 

No  modifications,  attachments  and  alterations  must  be  performed  without  the 
manufacturer's prior approval. 

 

Only  parts  and  auxiliary  materials  approved  by  the  manufacturer  for  the  use  with  this 
segment conveyor may be used as spare parts and auxiliary materials. 
 
The  manufacturer  shall  not  be  held  liable  for  damages  caused  by  improper  use  of  the 
equipment. 
 
Risk  of  accidents,  injuries  and  property  damage  exist  in  case  of  improper  use  of  the 
segment conveyor. Thus, improper use shall not be permitted

 

 
 

      

WARNING 

Summary of Contents for SG2H Series

Page 1: ...Operation Manual and Assembly Instructions Segment Conveyor SG Series SG2H SG2L SG3H SG3L...

Page 2: ...pliance or insufficient compliance with the safety criteria indicated in these operation manual and or by modifications to the machine or the use of inadequate spare parts If in doubt the text of the...

Page 3: ...____________________________ 3 2 4 Transport assembly Page 4 1 4 2 4 1 ___Transport information _____________________________ 4 1 4 2 ___Safe installation information ________________________ 4 1 4 3...

Page 4: ...conveyor SG Series SG2H SG2L SG3H SG3L 1 2 Manufacturer service INTEC Automationsprodukte f r Industrietechnik GMBH Werner von Siemens Str 11 D 93128 Regenstauf Phone 49 0 94 02 93 29 0 Fax 49 0 94 0...

Page 5: ...chapter 3 Main components for information regarding the functional design The segment conveyor is intended for integration into a main machine The segment conveyor is not equipped with a control unit...

Page 6: ...use setup maintenance repair It is prohibited to bypass or disable safety and protective equipment Only skilled briefed personnel may perform work on segment conveyor and equipment Operation of the se...

Page 7: ...m component sizes Article number Sorting position Sort items Min part size Max part size Max part length SG2H hanging e g screw approx M 1 6 approx M 5 approx 50 mm SG2L flat e g cylinder pin 2 0 mm 6...

Page 8: ...G3H and SG3L approx 2 0 litre 657 465 430 225 160 534 357 437 200 All data in the tables in chapter 1 5 Dimensions are stated in mm 1 6 Noise level Air borne noise Measuring process in process measure...

Page 9: ...self Furthermore the manager has to guarantee that the staff has entirely understood the contents of this operation manual Only staff members who have specialist proven knowledge are allowed to perfor...

Page 10: ...untries The employees must be instructed with regard to risks and the necessary protective measures at regular intervals at least however once per year The carrier of the segment conveyor must prepare...

Page 11: ...ng Do not reach with your hands into the parts separator The segment conveyor may not be operated without sufficient safeguarding of the lifting segment Separator or deflector The carrier of the segme...

Page 12: ...l Using deflectors the parts can be specifically distributed from a segment conveyor to up to four processing machines The deflectors are mechanically separated from the segment conveyor and thus have...

Page 13: ...ntainer with lifting segment which executed controlled raising and lowering movements When raised the lifting element picks several product parts in the correct position up In the upper end position t...

Page 14: ...ed persons prior to performing setup work on the segment conveyor Mount warning and information signs clearly visible prior to work start Only use proper tools especially spanners which do fit and are...

Page 15: ...a 8 mm plug coupling The complete electronics and pneumatics valves sensors etc are wired and with all piping by the manufacturer in the inside of the housing For exact connection wiring of your segme...

Page 16: ...ssed Prior to shift start briefed and trained personnel must check safety and protective devices for proper condition If deficiencies are detected which impact the safety of the segment conveyor the s...

Page 17: ...on of the segment speed The segment movement control valves are easily accessible at the back of the unit Hence segment speed should always be adjusted using the exhaust throttle Too high segment spee...

Page 18: ...quency may vary depending on used product parts and must be practically determined Monthly Check transitions between segment and feeding rail and between feeding rail and separator for offsets or gaps...

Page 19: ...trically and pneumatically isolated 6 3 1 Clean parts container Carefully remove screws by hand from the parts container Remove coarse dirt using a vacuum cleaner Remove wax and other wear from the pa...

Page 20: ...page 6 3 Maintenance setting 6 6 6 3 2 Lifting segment cleaning Do not bend rejection springs CAUTION a Remove wax and other wear from the lifting segment using a cloth and some solvent b Carefully c...

Page 21: ...3 3 Sorting channel cleaning Do not bend rejection springs CAUTION a Remove contaminations from the segment gap within the sorting channel using a Q tip and some solvent b Remove contaminations withi...

Page 22: ...3 4 Output rail cleaning Do not bend hold down clamps or upstream separator Do not damage optical fibres and sensor system CAUTION a Remove contaminations from the slide surfaces of the output rail an...

Page 23: ...ould take occur at least once a week Once per shift the slide surfaces from segment to separator should be roughly cleaned It is sufficient to clean the slide surfaces from depositions using a cloth s...

Page 24: ...al Operating Equipment 2006 95 EC and Electromagnetic Compatibility 2004 108 EC The incomplete machine may only be commissioned after determination that the machine in which the incomplete machine sho...

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