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14.02-27

RTDs.

(1)

Avoid locating the RTD where it will be in a direct flame.

(2)

Locate it where the average temperature will be measured. It should be representative of the mass.

(3)

Immerse the RTD far enough so that the measuring point is entirely in the temperature to be measured; nine to ten
times the diameter of the protection tube is recommended. Heat that is conducted away from the measuring point
causes an error in reading.

Thermocouple Extension Wire.

(1)

Use the correct thermocouple extension or compensation cable. i.e. Thermocouple type, insulation type, correct
colour coding.

(2)

It is recommended to install extension or compensation cable in a grounded conduit by themselves, or use overall
screened cable with the screen earthed at one end only. Never run electrical wires in the same conduit.

(3)

All wires that must be spliced should be soldered, or a proper thermocouple termination block used.

(4)

Lightning arrestors should be used if there is a chance from this source.

Thermocouples.

(1)

Avoid locating the thermocouple where it will be in a direct flame.

(2)

Never insert a porcelain or refactory tube suddenly in a hot area. Pre-heat gradually while installing.

(3)

Locate it where the average temperature will be measured. It should be representative of the mass. If necessaryuse
several thermocouples to obtain the average temperature.

(4)

Immerse the thermocouple far enough so that the measuring junction is entirely in the temperature to be measured:
nine to ten times the diameter of the protection tube is recommended. Heat conducted away from the junction causes
an error in reading.

5)

If the thermocouple is mounted horizontally and the temperature is above the softening point of the tube, a support
should be provided to prevent the tube sagging. Otherwise install the tube vertically.

(6)

Keep the junction head and cold junction in the approximation of the ambient temperature. Especially in the Noble
Metal Class.

(7)

On open circuit thermocouples (T/C) floats to ambient ±10C typical. For upscale or downscale drive resistors must
be fitted externally. Refer to ‘2100-A16 Input Connection Diagram Thermocouple Upscale (US) / Downscale (DS)
Drive.’ If ground loops or excessive noise are present on the T/C inputs, or between T/C and other inputs, the readings
may not be accurate, and an open circuit T/C may not drive as expected. In these situations an isolating transmitter
must be used.

2100-A

16

 Commissioning.

(1)

Check that the 2100-A

16

 has been set up to the right input ranges, and that it’s new ranges have been checked.

(2)

Once the above conditions have been met, and the wiring checked, apply power to the 2100-A

16

, the loops,

sensors, 2100-Rs and 2100-Ms. Allow a 5 minute warm-up period - longer for thermocouples - refer to Input
Connection Diagram for Thermocouple Inputs, Note 3 & 4.
Note 1.   There is a 15sec initialisation period when the 2100-A

16

 is powered up, before it will communicate.

Note 2.   For maximum accuracy allow a 6 hour warm up period.
Note 3.   If T/C upscale or downscale drive resistors have been fitted, check that each channel drives to the

    desired level on open circuit.

(3)

For Clock/Reset Channel Selection:
Check that the red LEDs on the 2100-A

16

 and 2100-M are flashing. The LED next to the Clock terminal (62)

should flash 16 times faster than the LED next to the Reset terminal (61). For each Clock or Reset pulse received
the respective LED on the 2100-A

16

 and 2100-M will go from OFF to ON to OFF. If a Clock or Reset line is held high,

the respective LED will remain ON. If a Clock or Reset line is held low, the respective LED will remain OFF.

(4)

Take a reading of the value being measured on each channel, and ensure that this agrees with the level being
indicated by the Data Logger or PLC, for that channel. Adjust for any differences in the software of the system.

(5)

Ethernet Only; The GREEN and ORANGE LEDS of the Ethernet port light up according to the devices operation.
Refer to “Description of Ethernet LED Functions.” Refer to Ethernet 10/100 section, page 23, for more details.

(6)

RTD Inputs only; A small error can occur due to differences in cable resistance in the RTD legs, and errors
in the RTD itself. (Usually less than 0.5C). To check the variable being measured use a calibration standard RTD at
the same immersion depth. If the Zero error is large, the readings are fluctuating or a Zero error has suddenly
appeared after the 2100-A

16

 has been operating for some time, there could be an earth loop between two or more

RTD sensors on the 2100-A

16

 (or between 2100-Ms if connected). Disconnect each RTD sensor individually from

the 2100-A

16

, and ‘Megger’ the RTD by shorting all three wires together and testing from this point to earth. If a path

to earth is found repair or replace the faulty RTD sensor or probe.

Warning

: Do not ‘Megger’ RTDs while connected to the 2100-A

16

. Damage to the 2100-A

16

 or 2100-M will result.

(7)

Thermocouple Inputs Only; Due to the limits of error in a standard thermocouple probe, and standard extension
wire and compensating wire, an error can occur. For example in a type K thermocouple installation an error of 2.2C
or 0.75% FSO can occur (whichever is greater). To check the temperature being measured use a calibration
standard thermocouple at the same immersion depth.

Summary of Contents for 2100-A16

Page 1: ...INTECH Micro 2100 A16 REV 1 3 Installation Guide 14 01 1 TECHNOLOGY QUALITY A W A RD ISO9001 E G ISTE R RE D M ANU A T U R E R C F Z985...

Page 2: ...nnection Page 12 2100 ME Memory Expansion Page 12 2100 R2 Relay Expansion Page 13 RS485 Serial Connection Page 14 RS422 Serial Connection Page 14 RS232 Serial Connection Page 15 RS232 Radio Modem Seri...

Page 3: ...asy to Install z z z z z Compact DIN Rail Mount Enclosure Ordering Information 2100 A16 Rev1 X Standard Unit Analogue Inputs Pt100 0 100C Analogue Outputs 4 20mA RS485 Comms 85 264Vac dc Power Supply...

Page 4: ...t note 3 Mineral Insulated Thermocouples With Isolated Junction Essential Cold Junction Comp 0 60C CJC Drift 0 03C C Typical for Input 1 Refer to notes under 2100 A16 Input Connection Diagram for T C...

Page 5: ...for 1min General Specifications Unless otherwise stated in other input specifications Accurate to 0 1 FSO Typical Linearity Repeatability 0 1 FSO Typical Channel Separation 0 1 FSO Typical Ambient Dri...

Page 6: ...B A B B A B B A B B A B B A B B A B B AO COM AO 1 AO 2 Relay COM Relay 1 Relay 2 DI COM DI 1 DI 2 DI 3 DI 4 H3 EXPANSION CONNECTOR J9 J10 J11 J12 J13 J14 J15 J16 J1 J2 J3 J4 J5 J6 J7 J8 H1 SUPPLY VOL...

Page 7: ...i e c e r s i n o i t a t S n e h w e v i t c A X T a t a d l a i r e s g n i t t i m s n a r t s i n o i t a t S n e h w y l n o e v i t c A E X T a t a d t i m s n a r t o t y d a e r s i n o i t a...

Page 8: ...sing a clean voltage free field contact Note 4 All cables must be screened and the screens earthed at one end only Note 5 Voltage free contact values must be brought in through tags in the Scada Softw...

Page 9: ...6 The mounting orientation of the 2100 A16 eg vertical or horizontal affects the CJC accuracy of different inputs The affects are more noticeable on small temperature ranges For example mounting the 2...

Page 10: ...relay can be configured for a Normally ON or Normally OFF output state E g for fail safe operation The Normally ON OFF settings are retained in software on power down but the relays are de energized...

Page 11: ...1 61 AO 2 62 2 1 5 4 8 7 Fourth 2100 M 51 COM 53 Iout 60 CS COM 61 RESET 62 CLOCK 11 10 EXPO 3 26 COM 28 Iout 29 CS COM 30 RESET 31 CLOCK OR The analogue output mode is set in the Station Advanced Di...

Page 12: ...Protective enclosure only to be opened by qualified personnel Remove ALL power sources before removing protective cover 14 02 12 2100 A16 Connection Example Diagram for Using the 2100 RL2 2 Relay Slav...

Page 13: ...nt device Both units must be powered and unpowered at the same time to prevent indeterminate relay states 2100 A16 Rev1 3 Relay Output Expansion Using 2100 R2 Relay Expansion Output relay expansion is...

Page 14: ...ration 24 23 21 22 1 Shimaden SD20 with RS422 option 3 9 5 Shimaden SR253 with RS485 option 2100 A16 Remote Station 70 71 72 73 74 IMPORTANT i All cables must be screened ii All screens must be connec...

Page 15: ...me a unique station number before using the programme setup button in the Scada Software Requires Microscan Version 4 02 onwards For detailed programming info refer to Programming 2100 Series Remote S...

Page 16: ...TX delay is zero the data is sent immediately upon receiving a command RX The period is specified in TXE units of 2 5ms i e 10units 25ms TX TXE delay TX delay 2100 A16 Delay Settings Table Mode 3 210...

Page 17: ...e Scada COMMS allowing a PLC to read back data that the Scada will be showing Note 8 Digital inputs and digital outputs are not available in this mode 2100 A16 58 57 56 55 54 62 61 60 48 49 Bin SWITCH...

Page 18: ...as an Intelligent Multiplexer Connection Example 1 Connection of a 2100 A16 to a PLC with open collectors commoned to 24V of an external power supply PLC Input Module Analogue Input No 1 Analogue Inp...

Page 19: ...can be connected in this configuration provided the open collectors can handle the load For Binary Channel Selection the resistor 2 2k Up to two 2100 A16 can be connected in this configuration provid...

Page 20: ...ithout notification 2100 A16 Rev 1 PLC RTX Fail Safe System The PLC uses one channel of the 2100 A16 to verify that the A16 is reading the channel correctly AO1 is working and the clock and reset BCD...

Page 21: ...umper Settings Note 2 The retransmission modes of AO1 AO2 canbeusedwhentheModbusRTUprotocol is used Note 3 Rev 1 3 ONLY s e s s e r d d A l i o C l i o C x x 0 0 0 t u p u O l i o C x x 0 0 0 t u p u...

Page 22: ...0 0 3 F F F 0 0 0 t i B 2 1 6 1 t u p n I 3 x u M 7 3 0 0 3 s d r o W 2 4 5 7 E E E I 1 1 t u p n I 7 9 0 0 3 F F F 0 0 0 t i B 2 1 1 t u p n I 4 x u M 9 3 0 0 3 s d r o W 2 4 5 7 E E E I 2 1 t u p n...

Page 23: ...en inputs is 4 channels second Channels that are not scanned can be disabled via the station programming dialog boxes To speed up operation for multiplexer mode set the Scan Mode on the advanced dialo...

Page 24: ...the sockets operations You may need to open the IP address and port numbers for the commands to go through We have found problems with Nortons system Works 2003 and found it necessary to disable emai...

Page 25: ...have minimum free air space of 20mm Foreign matter must not enter or block the draft holes 3 Do not subject to vibration or excess temperature or humidity variations 4 Avoid mounting in cabinets with...

Page 26: ...lve motors this may help to stabilise the input signal Use caution when doing this as unless the inputs are at the same potential large earth currents will flow through the 0V rail causing errors on A...

Page 27: ...2 Once the above conditions have been met and the wiring checked apply power to the 2100 A16 the loops sensors 2100 Rs and 2100 Ms Allow a 5 minute warm up period longer for thermocouples refer to Inp...

Page 28: ...not be air or gas tight 3 Check cables entering the RTD sensor head Thermocouple Inputs 1 Repeat 4 of commissioning Do it regularly at least once a month 2 Replace defective protection tubes even if...

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