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 · The Portable Load Unit should only be used with compatible 

Intelligent Energy fuel cell products.

 · The customer is responsible for ensuring all technicians and pilots 

are suitably trained, accredited and in compliance with local laws 
and health and safety regulations.

 · The customer is responsible for ensuring the safe operation of the 

Portable Load Unit and Fuel Cell Power Module at all times.

 · The Portable Load Unit is not to be used in dusty, smoky or corrosive 

gas environments.

 · Do not use the Portable Load Unit in rain or snow.

 · Do not open or dismantle the Portable Load Unit.

 · Do not remove any external covers or cowlings.

 · Do not use Portable Load Unit if the unit is damaged.

 · The Portable Load Unit should be inspected for damage prior to use.

1  Safety warnings 

3

2  Portable Load Unit introduction 

4

2.1 

Portable Load Unit description 

4

2.2 

Product specification 

4

2.3 

Compatible Intelligent Energy products for the

 

Portable Load Unit 

4

3  Portable Load Unit 

5

3.1 

Reconditioning dongle 

5

4  Fuel Cell Power Module reconditioning

setup process 

6

4.1 

Mechanical setup for reconditioning 

6

4.2 

Connection of the Portable Load Unit 

6

4.3 

Connection of the Reconditioning Dongle 

6

5  Procedure for reconditioning an FCPM 

7

6  Portable Load Unit LED states 

7

7  Portable Load Unit troubleshooting 

7

8  Contact Intelligent Energy Product Support 

7

9  End of life treatment and disposal 

8

10  EU Declaration of Conformity 

8

Safety warnings

1

This User Manual is intended as a general guidance only and does not purport to address the specific 
situations that could potentially arise from the use of Fuel Cell Power Modules and the Portable 
Load Unit and their usage in connection with all stationary and UAV applications. The recipient is 
responsible for ensuring that all personnel have read and understood this User Manual before being 
allowed to handle, operate, install and store any equipment supplied by Intelligent Energy. 

The recipient must ensure that any personnel responsible for the operating Fuel Cell Power Module 
and the Portable Load Unit are suitably trained and certified in compliance with any applicable local, 
state and federal laws and regulations and good industry practice. The recipient is responsible for 
complying with any relevant health and safety policies and procedures that may apply to the operation 
of stationary and portable power applications, and use and storage of hydrogen on any sites. 

Intelligent Energy warrants to the recipient and it will repair and replace any defective equipment 
resulting from the authorised use of the equipment provided. Notwithstanding the above, Intelligent 
Energy, to the fullest extent permitted by law, accepts no liability (including liability in respect 
of any error or defects in the fuel cell system) for any damage caused as a result of the recipient’s 
unauthorised use of the equipment provided. The recipient acknowledges that the manner in which 
the equipment is stored, used or operated is not under the control of Intelligent Energy Limited. 

Intelligent Energy has made every effort to ensure that this User Manual is accurate and disclaims 
liability for any inaccuracies or omissions that may have occurred.

Contents

Federal Communications Commission (FCC) Statement

This equipment has been tested and found to comply 
with the limits for a Class B digital device, pursuant to part 
15 of the FCC rules. These limits are designed to provide 
reasonable protection against harmful interference in a 
residential installation. This equipment generates, uses 
and can radiate radio frequency energy and, if not installed 
and used in accordance with the instructions, may cause 
harmful interference to radio communications. However, 
there is no guarantee that interference will not occur in 
a particular installation. If this equipment does cause 
harmful interference to radio or television reception, 
which can be determined by turning the equipment 
off and on, the user is encouraged to try to correct the 
interference by one or more of the following measures:

 ·

Reorient or relocate the receiving antenna.

 ·

Increase the separation between the 
equipment and receiver.

 ·

Connect the equipment into an outlet on a circuit 
different from that to which the receiver is connected.

 ·

Consult the dealer or an experienced 
radio/TV technician for help.

This device complies with Part 15 of the FCC Rules. 
Operation is subject to the following two conditions: 
(1) this device may not cause harmful interference and 
(2) this device must accept any interference received, 
including interference that may cause undesired operation. 
You are cautioned that changes or modifications not 
expressly approved by the party responsible for compliance 
could void the user’s authority to operate the equipment.

The CE label shows that the product complies with the 
basic requirements of the applicable directives. For the 
declaration of conformity contact the manufacturer at 
product.support@intelligent-energy.com

Summary of Contents for Portable Load Unit

Page 1: ...Portable Load Unit and Reconditioning Dongle User Manual Users must read all instructions provided and retain the manual for future reference Document No 1038842 ...

Page 2: ...lications and use and storage of hydrogen on any sites Intelligent Energy warrants to the recipient and it will repair and replace any defective equipment resulting from the authorised use of the equipment provided Notwithstanding the above Intelligent Energy to the fullest extent permitted by law accepts no liability including liability in respect of any error or defects in the fuel cell system f...

Page 3: ...with an Intelligent Energy Fuel Cell Power Module FCPM and the Reconditioning Dongle RCD The PLU enables the fuel cell stack to be kept at optimal performance especially after periods of non operation To allow the FCPM to be reconditioned to an optimal state the function of both the PLU and RCD should be understood The RCD issues commands to the FCPM which accelerates the reconditioning process Th...

Page 4: ...h off the FCPM Disconnect PLU and RCD from the FCPM Fault Cause Action Red flash Over temperature fault 1 Switch unit off 2 Disconnect FCPM from PLU 3 Wait for 10mins to cool down 4 Restart PLU 5 If the fault persists Contact Intelligent Energy Product Support Over voltage on input fault LED Colour LED Mode Status Green Flash Operational dissipating power Amber Flash Operational not dissipating po...

Page 5: ...com Intelligent Energy Charnwood Building Ashby Road Loughborough LE11 3GB UK www intelligent energy com End of life treatment and disposal EU Declaration of Conformity In accordance with EN ISO 17050 1 2010 9 10 Intelligent Energy Limited of Charnwood Building Holywell Park Ashby Road Loughborough Leicestershire United Kingdom LE11 3GB In accordance with the following Directive s 2014 30 EC The E...

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