background image

131 Eisenhower Lane North

Lombard IL 60148

630 268 0010 / 1 800 251 2408

www.intellitec.com

Intellitec

P/N 53-00696-241 Rev. B 032105

REVERSE BATTERY PROTECTED BATTERY GUARD

INSTALLATION & SERVICE MANUAL

ORG

-

T

O

IGN

SW

T

O

LED

DEFEA

T

S

S

T

O

VEHICLE

24V

ELECTRICAL

SYSTEM

This

terminal

of

the

Battery

Guard

Relay

should

be

the

only

accessory

connected

directly

to

the

battery

.

Main

power

to

the

vehicle

electrical

system

and

any

accessories

should

be

connected

to

the

opposite

terminal

on

the

relay

.

YELLOW

VIOLET

BLUE

BLACK

WHITE

-

T

O

"I"

ON

RELA

Y

BROWN

-

T

O

"S"

ON

RELA

Y

T

O

IGNITION

FED

CIRCUITS

RED

10A

IN-LINE

FUSE

RESET

SWITCH

IGNITION

DISCONNECT

RELA

YS

+12

V

olt

VEHICLE

BA

TTER

Y

+12

V

olt

VEHICLE

BA

TTER

Y

T

O

VEHICLE

12V

ELECTRICAL

SYSTEM

JUMPER

A

E

F

K

DUAL

VOL

T

AGE

REVERSE

BA

TTER

Y

PROTECTED

BA

TTER

Y

GUARD

6

Summary of Contents for 00-00696-240

Page 1: ...of the components of Reverse Battery Protected Battery Guard are connected directly to the vehicle s batteries The full power of these batteries is available at the terminals of the disconnect relays Inadvertent shorts of these cables could result in severe damage and or injury Accurate Voltmeter All servicing of this system should be done only by a qualified Service Technician digital read out pr...

Page 2: ...e switch in the ON position If the ignition is off the system constantly monitors the batteries for drain by measuring the voltage of the batteries If the voltage falls below 24 0 volts for more than 4 minutes the system will disconnect the batteries to prevent further discharge The indicator light will begin to blink two minutes prior to disconnecting to alert the driver of the impending shut dow...

Page 3: ...and replaced by reversing the removal procedure The relay s can be removed by first disconnecting the ground cable from the battery s Be sure the cable is positioned a distance from the battery post to prevent accidental reconnect while working on the system There are four connections to the relay two battery cables and two coil wires The relay will have to be reconnected with the identical connec...

Page 4: ...y used in the system is Intellitec s standard 200 Amp Latching Relay Intellitec Part No 00 00507 024 This relay is a mechanical latching unit that requires NO power to keep it open or closed To close the relay 24 volts is momentarily applied to the I terminal of the relay and S terminal is grounded To open the relay 24 volts is momentarily applied to the S terminal and the I terminal is grounded A...

Page 5: ... the Battery Guard Relay should be the only accessory connected directly to the battery Main power to the vehicle electrical system and any accessories should be connected to the opposite terminal on the relay YELLOW VIOLET BLUE BLACK WHITE TO I ON RELAY BROWN TO S ON RELAY TO IGNITION FED CIRCUITS RED 10A IN LINE FUSE RESET SWITCH IGNITION DISCONNECT RELAYS 12 Volt VEHICLE BATTERY 12 Volt VEHICLE...

Page 6: ...ard Relay should be the only accessory connected directly to the battery Main power to the vehicle electrical system and any accessories should be connected to the opposite terminal on the relay YELLOW VIOLET BLUE BLACK WHITE TO I ON RELAY BROWN TO S ON RELAY TO IGNITION FED CIRCUITS RED 10A IN LINE FUSE RESET SWITCH IGNITION DISCONNECT RELAYS 12 Volt VEHICLE BATTERY 12 Volt VEHICLE BATTERY TO VEH...

Page 7: ...ed to at least 24 2 volts Check the 10 amp fuse feeding the module power Replace if necessary Check the 10 amp fuse feeding the module This is a normal function for the system to prevent excessive draining of the batteries Check for draining loads Turn off unnecessary loads Check the condition of the batteries They may be failing Check to be sure the relay has been closed by actuating the dash mou...

Page 8: ...131 Eisenhower Lane North Lombard IL 60148 630 268 0010 1 800 251 2408 www intellitec com Intellitec P N 53 00696 241 Rev B 032105 REVERSE BATTERY PROTECTED BATTERY GUARD INSTALLATION SERVICE MANUAL 8 ...

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