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Manual Intend Stiffmaster - 4 

 

Service: 

The  bearings  of  Stiffmaster  are  NOT  out  of  stainless 
steel.  This  is  because  this  kind  of  axial  bearings  is  not 
available  in  stainless  steel  from  the  industry.  There  is 
salt-water  resistant  grease  everywhere  inside  the 
headset  to  avoid  any  wear  and  corrosion  (  I  use  Liqui 
Moly  Marine  Boat-Grease  Ship-Grease  25043).  After  a 
certain time of riding in wet and salty conditions, it can 
be necessary to disassemble the unit, to clean it and to 
regrease it again. 

If so, disassemble the unit and a press out the inner shell 
with a 

22mm

 (smaller than 30mm) nut to push out the 

inner shell like shown in the picture. You need any underlayment with an inner diameter 
of > 32mm to be able to push out the inner shell. 

Disassemble  all  parts,  clean  it, 
grease it again and put it in again.  

The  next  step  is  to  put  in  the  first 
axial-washer  onto  the  blue  shell 
(don’t  forget  the  black  30x1mm  o-
ring  around  the  blue  shell), 
followed  by  the  axial  bearing  and 
the second axial-washer like shown 
in the pic. 

 

 

Then  put  the  O-ring  onto  the 
bearings  in  the  groove.  Make 
sure  that  it  does  not  lay 
between  the  bearing  washers. 
For  this  it  might  be  necessary 
to  put  some  pressure  on  the 
waser with 3 fingers. 

 

 

 

 

Summary of Contents for Stiffmaster

Page 1: ...Intend Bicycle Components Cornelius Kapfinger gmx de Freiburg 2017 Stiffmaster Manual 2017 ...

Page 2: ... 2RS 30 x 42 x 7mm 1x AXK 3047 2x AS 3047 Installing Please do not DISASSEMBLE the headset before installing If the headset is assembled wrong the seal can get damaged and I have to send a new one of course we should avoid this For installing the Stiffmaster it is not necessary to disassemble the headset unit The bearings are strong enough to withstand the pressing force Please add a small amount ...

Page 3: ... stem and headset on the steerer tube and preload the headset as tight as possible without influencing a smooth run Try to position the Stiffmaster cap and the clamp of your stem in one line for optical reasons and then fix the bolt with 3Nm ...

Page 4: ...semble the unit and a press out the inner shell with a 22mm smaller than 30mm nut to push out the inner shell like shown in the picture You need any underlayment with an inner diameter of 32mm to be able to push out the inner shell Disassemble all parts clean it grease it again and put it in again The next step is to put in the first axial washer onto the blue shell don t forget the black 30x1mm o...

Page 5: ...of the unit If not maybe the o ring is anywhere where he shouldn t be If you put in everything correctly you will feel a smooth run of the headset in the assembly step shown on the right side If the O ring gets slightly damaged anywhere this does NOT make a big influence of the seal don t worry Press it in like shown left or use a device for this step e g a softhammer or a bench vice Schraubstock ...

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