Intense UZZI, User Manual

Page 1: ...user manual UZZI ...

Page 2: ... factory Intense has been a brand built on passion by forward thinkers who even today love nothing more than to throw a leg over a sweet bike and head out for a rip We re so glad you ve joined us Welcome to Intense enjoy your experience THE INTENSE UZZI For submission is the Intense Uzzi Made for Super Enduro competition and extreme bike park riding The adjustable shock position allows you to chan...

Page 3: ...mponentspec 4 Geometry 5 explodedviewandb o m 6 Assembly 8 torquechart 14 setup 15 maintenance 18 registration WWW INTENSECYCLES COM WARRANTY CARD contact customer service cs intensecycles com 951 296 9596 I N T E N S E C Y C L E S 3 ...

Page 4: ...kset BOOST 148 compatible rear wheel Internal Dropper Post Cable Routing External Cable Routing System Angular Contact Bearing Collet 15 mm Axle System with replaceable Grease Zerks Component Spec Fork accepts 1 125 straight steer or 1 125 1 5 tapered steer 180mm Travel 569mm lower leg length 44mm offset Shock 8 5 x 2 5 216mm x 64mm 22mm x 6mm and 22mm x 6mm reducers Chain Guide Mount ISCG 05 Seat...

Page 5: ...16 75 429 mm 16 89 425 mm 16 75 429 mm 16 89 425mm 16 75 429 mm 16 89 425 mm 16 75 429 mm 16 89 D Head Tube Length 109 mm 4 3 115 mm 4 5 122 mm 4 8 122 mm 4 8 E Head Tube Angle 65 64 65 64 65 64 65 64 F Reach 410 mm 16 16 400 mm 15 74 435mm 17 11 424 mm 16 69 458 mm 18 04 448 mm 17 62 484 mm 19 04 473 mm 18 62 G Stack 601 mm 23 66 609 mm 23 96 606 mm 23 85 613 mm 24 14 613 mm 24 12 620 mm 24 41 61...

Page 6: ...6 u z z i u s e r M a n u a l explodedview and b o m 17 18 18 27 29 1 25 5 25 7 30 15 11 12 9 6 8 21 3 10 4 2 24 4 13 14 26 16 19 22 20 15 15 23 28 10 7 6 23 7 ...

Page 7: ... N A 15 Clip 310001 Cable Guide Clip 11 N A 16 Cable Guide 310005 Seat Post Cable Guide 1 N A 17 Seat Collar 346941 Bolt On 36 0 1 N A 18 Nut 400009 Shock Bolt Nut M6 x 1 0 x 2mm 2 N A 19 Zerk Fitting 401011 M6 x 1 0 Thread 2 5 Nm 40 in lbs 20 SHCS M6 x 40 410002 Front Shock Bolt Socket Head M6 x 40 1 7 Nm 60 in lbs 21 SHCS M6 x 22 410009 Cone Adjuster Bolt Socket Head M6 x 22 2 14 Nm 125 in lbs I...

Page 8: ...per linkage bolts dropout bolts and hanger bolt PREFACE Service and maintenance on an Intense bicycle requires special tools abilities and knowledge of working on bicycles It is always recommended to use an authorized Intense dealer for service and maintenance Always wear eye protection It is critical to use the proper tools loctite grease and torque specs during assembly Failure to follow these i...

Page 9: ...e spacers do not fall out Insert shoulder bolt through drive side engage threads D Holding a 5mm HEX wrench on non drive side upper pivot axle IMAGE 2 insert torque wrench into bolt on drive side and tighten to 20 Nm 175 in lbs IMAGE 3 CONNECTING BOX LINK TO FRONT TRIANGLE A Hold bearing cap 130778 with rounded edges facing outward against bearings on box link 130770 IMAGE 4 B Match link to front ...

Page 10: ...wer washer 130784 against inside of seatstay bearing IMAGE 10 and match to top link seatstay pivot location IMAGE 11 12 B Use 5mm HEX wrench to tighten shoulder bolts and tighten to 20 Nm 175 in lbs IMAGE 13 10 12 11 13 CONNECTING BOX LINK TO REAR TRIANGLE A Follow previous steps to connect rear triangle to box link IMAGE 7 8 9 7 8 9 ...

Page 11: ...9 with 5mm HEX wrench and torque to 14 Nm 125 in lbs IMAGE 20 21 INSTALLING REAR SHOCK A Holding rear shock with narrow end forward and adjuster knobs oriented up insert front of shock into frame IMAGE 14 Install lightly greased 6 x 40mm bolt tighten snug B Raise opposite end of shock into the top link and install lightly greased 6 x 35mm bolt IMAGE 15 C Tighten both M6 shock bolts to 7 Nm 60 in l...

Page 12: ...Grease outer edges of derailleur hanger 130790 and insert from the back of the dropout Insert mounting bolt from the front and torque to 11 NM 100 in lbs image 23 24 22 INSTALLING ADJUSTER CONES CON T C Install trim caps 140004 into drive side pivot bolts IMAGE 22 23 24 ...

Page 13: ...I N T E N S E C Y C L E S 1 3 ...

Page 14: ...wear and tear of individual parts additional reference In addition to this chart all torque values are laser etched onto corresponding hardware for your reference 1 4 u z z i u s e r M a n u a l torque chart 20 Nm 175 in lbs 7 Nm 60 in lbs 7 Nm 60 in lbs 20 Nm 175 in lbs M8 HEX 7 Nm 60 in lbs M5 HEX 14 Nm 125 in lbs M8 HEX 7 Nm 60 in lbs M5 HEX 14 Nm 125 in lbs Derailleur Hanger 11 Nm 100 in lbs ...

Page 15: ...EP shock setting slack 178mm 7 0 travel 64 Head tube angle steep 190mm 7 5 travel 65 Head tube angle seatpost make sure to insert seat post at least 4 into the main frame Anything less than this amount could cause damage to the frame or even failure ...

Page 16: ...m 7 0 travel steep setting 190 mm 7 5 RIDER WEIGHT LBS KGS SPRING WEIGHT LBS RIDER WEIGHT LBS KGS 130 lbs 59 kgs 350 130 lbs 59 kgs 140 lbs 64 kgs 140 lbs 64 kgs 150 lbs 68 kgs 400 150 lbs 68 kgs 160 lbs 73 kgs 160 lbs 73 kgs 170 lbs 77 kgs 450 170 lbs 77 kgs 180 lbs 82 kgs 180 lbs 82 kgs 190 lbs 86 kgs 500 190 lbs 86 kgs 200 lbs 91 kgs 200 lbs 91 kgs 210 lbs 95 kgs 550 210 lbs 95 kgs 220 lbs 100 ...

Page 17: ...om 350 to 550 travel slack setting 178 mm 7 0 travel steep setting 190 mm 7 5 RIDER WEIGHT LBS KGS SPRING WEIGHT LBS RIDER WEIGHT LBS KGS 130 lbs 59 kgs 350 130 lbs 59 kgs 140 lbs 64 kgs 140 lbs 64 kgs 150 lbs 68 kgs 400 150 lbs 68 kgs 160 lbs 73 kgs 160 lbs 73 kgs 170 lbs 77 kgs 450 170 lbs 77 kgs 180 lbs 82 kgs 180 lbs 82 kgs 190 lbs 86 kgs 500 190 lbs 86 kgs 200 lbs 91 kgs 200 lbs 91 kgs 210 lb...

Page 18: ...enance to sustain the level of performance your frame was designed around Proper care will ensure the bike is safe to ride at all levels It is important to follow the maintenance schedule and inspect your bicycle before each ride These will not only help to limit or avoid costly repairs but will also help to avoid injury due to service neglect and component failure ...

Page 19: ...air pressure inspect for leaks X Deraileur Cables Inspect and lube X Seatpost Clean and regrease interface with frame X Frame Pivots Remove pivot bolts check bearings for pitting and wear X Headset Disassemble stem headset and fork Check bearings for pitting and wear X Hubs Pull wheels off check hub bearings for pitting and wear X Bottom Bracket Remove crank arms and check BB bearings for pitting ...

Page 20: ...tomer Service cs intensecycles com General Info info intensecycles com Media Marketing Sponsorship marketing intensecycles com Intense Cycles USA 42380 rio nedo Temecula Ca 92590 w w w I N T E N S e C Y C L E S c o m 330015 ...