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GA-160 Operation & Maintenance Manual 

Page 4 of 8

 

2.3 TROUBLESHOOTING GUIDE: 

 

 

GA-160, GAS AMPLIFIER TROUBLESHOOTING GUIDE 

(Refer to enclosed Exploded View Drawings) 

 

SYMPTOM PROBABLE 

CAUSE(S) 

REMEDY 

 
Pump will not cycle. 
No pressure at output. 
 

 
No air supply to pump. 

 

Pump

 

air regulator supply set 

too low. 

 

 
Look for and fix. 
 
Increase setting. 

 

 
Pump will not cycle with 
regulated pressure

 

at 

output. 
 

 
Four-way Air reciprocating 
valve spool stuck at mid-
position. 
 
After trying remedy above, 
spool still sticks: 
 

 
Disconnect/Reconnect air 
supply 
(Re-sets air spool to end 
position.) 
 

Disassemble air valve 
assembly 

Inspect for contamination 
or mechanical bind. Repair 
or replace, lubricate seals 
with water-proof grease. 

 

 
Pump makes one cycle, 
then stops. 
 

 
Faulty item 24 

"2-way 

air 

valve" 
(Broken, leaks or 
contaminated). 
 

 
Repair or replace. 
 

 
Pump cycles constantly 
when "dead-headed". 
 

 
External leak at pump or 
downstream 
high pressure circuit. 
 
Stuck open or contaminated 
item 6 
"Check Valve" cartridge (4 
places). 
 
Internal leak in pump. 
 

 
Look for and correct. 
 
 

Clean or replace. Note 
valve orientation at 
assembly. 
 
 

Check all dynamic and 
static seals 
and gaskets. Replace if 
necessary. 
 

 
 

For further assistance call INTERFACE DEVICES, INC. at 203/878-4648. 

Summary of Contents for GA-160

Page 1: ...ginal factory container the purchaser shall within 10 calendar days deliver notice of the defect or shortage Damaged freight claims must be placed with the freight carrier and will not be honored by the factory If after due investigation of a claim of defect or shortage is found valid the factory at it s sole discretion may discharge it s entire obligations to the purchaser by either repair or rep...

Page 2: ...ION PAGE 1 1 Mounting 3 1 2 Connections 3 1 3 Start up 3 2 0 MAINTAINENCE 2 1 Routine Maintenance 3 2 2 Recommended Spare Parts 3 2 3 Troubleshooting 4 3 0 DRAWINGS ENCLOSED 3 1 General Arrangement Drawing 5 3 2 Exploded View Bill of Materials 6 3 3 Exploded view 4 way Cycling Valve 7 3 4 Pneumatic Schematic 8 ...

Page 3: ... the external air regulator backed out all the way slowly increase the pressure by turning the regulator knob clockwise The pump will start to cycle building pressure of destination media as it does so The pump will stall when circuit pressure reaches the sum of the regulated drive pressure and the inlet media pressure The pump will maintain this pressure even if there is some circuit leakage At t...

Page 4: ...ect Reconnect air supply Re sets air spool to end position Disassemble air valve assembly Inspect for contamination or mechanical bind Repair or replace lubricate seals with water proof grease Pump makes one cycle then stops Faulty item 24 2 way air valve Broken leaks or contaminated Repair or replace Pump cycles constantly when dead headed External leak at pump or downstream high pressure circuit...

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