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Uninterruptible Power Supply Instructions

7

About the Uninterruptible Power Supply 
(UPS)

An Uninterruptible Power Supply (UPS) (P/N 851-059-003) is a 
battery-operated power supply that is connected to a computer to 
keep the system running during a power failure. The UPS service 
for Windows XP and Windows CE detects and warns users of 
power failures and manages a safe system shutdown when the 
backup power supply is about to fail.

The UPS works with the Intermec 5055 or CV60 computers.

Using the CV60 With the UPS

This section defines how the UPS works in the Smart Mode. See 
also to 

“Connecting the UPS (Smart Mode)” on page 9

 and 

“Configuring the UPS Service” on page 13

:

• During the time that the UPS has external power applied to 

it, the internal battery charges. Allow four hours for a 
complete charge.

• When external power is removed from the UPS:

• the battery immediately reverts from a charge mode to a 

discharge mode. The output load maintains without 
interruption. The actual run time, where the load is 
supported, varies depending on load current, battery age, 
and state of charge.

• the UPS issues a Primary Power Fail command via the 

RS-232 interface (negative signal polarity).

• When the battery voltage (under load) reaches approximately 

11.2 volts, the UPS issues a Low Battery command (negative 
signal polarity) via the RS-232 interface. This signals the 
CV60 to begin safely shutting down its application.

• The CV60 turns off and the UPS has a small reserve of power. 

The red LED on the UPS may stay lit until a new lower 
voltage threshold is reached and the LED and UPS turns off.

Note:

 Do not allow the UPS to remain in this 

discharged state for more than two weeks or damage 
to the battery may occur.

Summary of Contents for 851-059-003

Page 1: ...Uninterruptible Power Supply UPS Instructions...

Page 2: ...ct to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation 2006 2009 by Intermec Technologies Corporation All rights reserved The word Interme...

Page 3: ...Record This page records changes to this document The document was originally released as Revision 001 Version Number Date Description of Change 003 03 2009 Corrected information in the installation...

Page 4: ...iv Uninterruptible Power Supply Instructions...

Page 5: ...ode 9 Understanding the Power Charge Status LED 10 Using the Remote Sense Input Optional CV60 Only 10 Configuring the UPS Service 13 Windows XP 13 Windows CE 13 Typical UPS Installation Configurations...

Page 6: ...vi Uninterruptible Power Supply Instructions...

Page 7: ...tery charges Allow four hours for a complete charge When external power is removed from the UPS the battery immediately reverts from a charge mode to a discharge mode The output load maintains without...

Page 8: ...condition there will be no means to determine when the UPS battery is almost at the point of no power The 5055 and a CV60 that is configured to work with Standard Mode immediately powers down at point...

Page 9: ...26 341 006 three foot cable from the DC DC converter to the DC input connector on the UPS Connecting the UPS Standard Mode 1 Connect the cable P N 226 341 005 six foot cable or P N 226 341 006 three f...

Page 10: ...CV60 via the Primary Power Fail and Low Battery lines These two signals immediately cause the CV60 to begin the shut down process The UPS should be configured in the Smart Mode for this operation A s...

Page 11: ...We recommend an SPST switch single pole single throw rated at 24 VDC at 1 mA or less for the remote sense option Note Use a sealed switch for high humidity and dusty environments Follow customary ele...

Page 12: ...CV60 to shut down after configuring the UPS service in software A pop up window on the CV60 indicates that Windows is closing down 2 To remove the shutdown signal to the CV60 move the toggle switch ba...

Page 13: ...the UPS service to start at login 4 In the Critical Level Shutdown Time out field select Manual or 10 20 30 second intervals 5 In the COM Port field select the COM port where the UPS device is connect...

Page 14: ...s Typical UPS Installation Configuration Battery Ferrite NF 130 P N 309 065 006 loop through one time Ferrite bead Dual output converter Ferrite bead Heater power CV60 Power Ferrite Bead Cable P N 226...

Page 15: ...they have limitations By taking reasonable care of the battery its performance can be optimized However failure to properly care for the battery can result in a much shortened life span If at all poss...

Page 16: ...the UPS is available to supply power but there is no load connected to it this state causes the battery to become discharged within several days Charging Shutting Down the UPS An optional charger shut...

Page 17: ...the UPS 2 Remove the six screws from the battery access cover 3 Remove the cover Grasp the pull tabs firmly and pull to remove battery 4 Lift up the battery and remove the battery cable end clip To i...

Page 18: ...ly installed UPS unit to charge on the lift truck for four hours prior to using This allows the battery to charge adequately When the main power to the UPS is removed the internal battery allows the c...

Page 19: ...own the CV60 with a low battery Defective serial cable between the UPS and CV60 UPS and DC DC Converter LEDs are both flashing about once per second and the computer terminal doesn t power up Fault co...

Page 20: ...th Avenue West Everett Washington 98203 U S A tel 425 348 2600 fax 425 355 9551 www intermec com 2009 Intermec Technologies Corporation All rights reserved Uninterruptible Power Supply UPS Instruction...

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