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User’s Information Manual

8

441 02 2001 06

Unit Maintenance

Have your unit inspected and serviced on an annual basis (before

the heating season) by a qualified service technician.

Labeling

CAUTION

Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dan-

gerous operation.

Verify proper operation after servicing.

Pressure Switches

During regular yearly maintenance check for cracks in the tubes

on the pressure switches.

Electrical shock hazard.
Turn off electric power to unit before performing

any maintenance or removing panels or doors.
Failure to observe could result in death or bodily

injury.

!

Air Filters/ Monthly

The air filter(s) should be inspected monthly and cleaned or re-

placed as required. There are two types of filters that are common-

ly used. The most widely used is the Fiberglass disposable type

which should be

REPLACED

before it becomes clogged. The oth-

er type is the washable type constructed of aluminum mesh, foam,

or reinforced fibers. Washable filters may be cleaned by soaking in

mild detergent and rinsing with water.

Remember that dirty filters are the most common cause of inade-

quate heating or cooling performance.

Fire hazard from dust and lint buildup on internal

unit parts.
Never operate unit without a filter installed.
Failure to observe could result in death or bodily

injury.

!

Replacement Filters

Table1

lists recommended sizes and types of filters that may be

used with your unit, based on the input rating and Btuh.

Replacement filters should be of the same type and size as the

originals, to ensure adequate air flow and filtering. A disposable

low velocity filter can be replaced with a washable high velocity

type.

Do not replace a high velocity filter with a disposable low ve-

locity filter.

Filter Replacement (Optional Filter Rack) -- Upflow

The filter rack may be installed in the bottom of the blower compart-

ment, or on the outside on either side of the unit. A plastic end cap

is inserted in the filter rack after the filter is installed. The end cap

keeps air from escaping around the open end of the filter rack. See

Figure 5

and

Figure 7

for locations.

Filter racks attached to the unit are made so the filter simply slides

out one side for removal.

1. Turn off electric power to furnace.
2. Remove the end cap from the filter rack.
3. Slide the filter out of the filter rack.
4. Inspect the filter(s) and replace or clean washable types. If

filter is aluminum mesh it should be recoated with filter coat-

ing spray.

5. Reinstall the end cap in the filter rack.
6. Turn furnace on.

Filter Replacement -- Bottom Mounted

1. Turn off power to furnace.
2. Remove blower door.
3. Slide filter straight out toward you.
4. Inspect the filter(s) and replace or clean washable types. If

filter is aluminum mesh it should be recoated with filter coat-

ing spray.

5. Replace blower door.
6. Turn on electric power to furnace.

Side Mounted Filter Rack

FH3180A

Figure 5

Filter Replacement -- Counterflow

A filter rack is supplied with all downflow models, however fil-

ters are not supplied with all models. (see to

Figure 6

) Refer to

note for proper size. The filter rack is installed in the top of the

counterflow unit from the right side. To remove filter, refer

to

Figure 6

for the following steps.

NOTE:

The filter rack on all downflows require two(2) 16

²

x 18

²

cleanable high velocity filters. On furnaces with airflow below

1200 cfm a disposable filter can be used.

Summary of Contents for *9MPD

Page 1: ...you cannot reach your gas supplier call the fire department Installation and service must be per formed by a qualified installer service agency or the gas supplier Printed in U S A LP1 6 1 2002 441 02 2001 07 Fire or explosion hazard Information in this manual MUST be followed exactly Failure to follow the information in this manual exactly could result in death bodily injury and or property damag...

Page 2: ...als The signal word WARNING is used throughout this manual in the following manner WARNING The signal word CAUTION is used throughout this manual in the following manner CAUTION Product Labeling Signal words are used in combination with colors and or pic tures on product labels Following are examples of product la bels with explanations of the colors used Danger Label White lettering on a black ba...

Page 3: ...the sig nals are noticed perform a combustion air check as shown on page 4 or call a service technician If you add weather stripping storm windows insulation an additional fuel burning appliance or remodel the structure a combustion air check MUST be accomplished after the addition 6 Maintain safety and service clearances from the unit These are listed on Unit Clearance Label on the cabinet Keep t...

Page 4: ...ops do not use exhaust fans until you can sup ply fresh air by a permanent duct Circuit breakers for fans should be turned off 4 Spillage means air starvation and a fresh air duct or air in takes must be installed to provide air directly to the area around the unit These MUST comply with local and state building codes or in their absence with the National Fuel Gas Code NFPA 54 ANSI Z223 1 Current ...

Page 5: ...nough that cool drafts are felt in the room after the furnace shuts off The delay is set by moving a set of switches on the control The Wiring Diagram located on the inside of the blower door shows the various delay combinations Refer to Figure 2 or Figure 3 for location of the control If you are unsure how to set the Fan Control contact a Qualified Service Technician Electronic Ignition Module Ga...

Page 6: ...n front of the unit Removing the panel will expose the gas con trol switch 5 Slide the gas control switch to OFF See Figure 4 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow the safety information on the cover of this manual If you do not smell gas go to the next step 7 Slide the control switch to ON 8 Reinstall all access panels 9 Turn ON all electrical power to the u...

Page 7: ...es If your unit remains shut off during cold weather the water pipes could freeze and burst resulting in serious water damage If the structure will be unattended during cold weather you should take these precautions 1 Turn off main supply water into the structure and drain the water lines if possible Open faucets in appropriate areas 2 Have someone check the structure frequently during cold weathe...

Page 8: ...ow and filtering A disposable low velocity filter can be replaced with a washable high velocity type Do not replace a high velocity filter with a disposable low ve locity filter Filter Replacement Optional Filter Rack Upflow The filterrack maybe installedin thebottomofthe blowercompart ment or on the outside on either side of the unit A plastic end cap is inserted in the filter rack after the filt...

Page 9: ...ize Heating Input Nominal Air Flow Cubic Feet Recommended Filter Sizes Sq In Surface Area Nominal Size inches Heating Input 1000 x Btuh Cubic Feet per Minute CFM Disposable Filters Cleanable Filters 40 50 800 900 500 or 20 x 25 350 or 14 x 25 40 50 75 and 100 900 1100 600 or 20 x 30 350 or 14 x 25 40 50 75 and 100 1100 1300 350 or 14 x 25 2Req 350 or 14 x 25 75 80 100 and 125 1300 1500 400 or 16 x...

Page 10: ...visible part of the burners and igniter Check for loose soot and give particular attention to obvious deterioration from corrosion or other sources If soot or deterioration is found inside the unit DO NOT OPERATE UNIT call a qualified service technician Lubrication The blower motor and the combustion air blower are prelubricated by the manufacturer and DO NOT require oiling Service Technician Chec...

Page 11: ...efractory chambers oil nozzles refrigerant refrigerant inspection and refrigerant reclaiming freight and or handling charges associated with any repair or replacement and such charges will be your responsibility To establish the installation date for any purpose under this LimitedWarranty youmust retainthe originalrecords thatcan establishthe installationdate ofyour unit Ifyoudonotprovidesuchdocum...

Page 12: ...odel Units HAC0 HAC2 HAC4 CAC0 CAC2 CAC4 KAC0 TCA0 TCA2 TCA4 HHP0 HHP2 HHP4 CHP0 CHP2 CHP4 TCH0 TCH2 TCH4 PGME PYMC PGK GPK PHAD PGAD PA95 PAPC PAK APK To the original purchaser a replacement for 10 years from original date of installation only if theunit is installed withfactory matchedcoils exceptair conditioner condensing units with anominal SEER of 10may bematchedwithevaporator coils ofthe sam...

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