40
441 01 1411 04
Specifications are subject to change without notice.
SERVICE AND MAINTENANCE
PROCEDURES
FIRE, INJURY, OR DEATH HAZARD
Failure to follow this warning could result in personal
injury, death and/or property damage.
The ability to properly perform maintenance on this
equipment requires certain knowledge, mechanical
skills, tools, and equipment. If you do not possess
these, do not attempt to perform any maintenance on
this equipment other than those procedures
recommended in the User’s Manual.
!
WARNING
ELECTRICAL SHOCK, FIRE OR EXPLOSION
HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position and install a lockout tag. There may be more
than one disconnect switch. Lock out and tag switch
with a suitable warning label. Verify proper operation
after servicing.
!
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this caution may result in improper
furnace operation or failure of furnace.
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and
dangerous operation.
CAUTION
!
INTRODUCTION
GENERAL
These instructions are written as if the furnace is installed in
an upflow application. An upflow furnace application is where
the blower is located below the combustion and controls
section of the furnace, and conditioned air is discharged
upward. Since this furnace can be installed in any of the 4
positions shown in 4, you must revise your orientation to
component location accordingly.
ELECTRICAL CONTROLS AND WIRING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal
injury or death.
There may be more than one electrical supply to the
furnace. Check accessories and cooling unit for
additional electrical supplies that must be shut off
during furnace servicing. Lock out and tag switch
with a suitable warning label.
!
WARNING
The electrical ground and polarity for 115
−
v wiring must be
properly maintained. Refer to Figure 26 for field wiring
information and to Figure 55 for furnace wiring information.
NOTE
: If the polarity is not correct, the STATUS LED on the
control will flash a status code 10 and prevent the furnace
from heating. The control system also requires an earth
ground for proper operation of the control and flame
−
sensing
electrode.
The 24
−
v circuit contains an automotive
−
type, 3
−
amp. fuse
located on the control. (See Figure 25) Any shorts of the 24
−
v
wiring during installation, service, or maintenance will cause
this fuse to blow. If fuse replacement is required, use ONLY a
3
−
amp. fuse. The control LED will be off when fuse needs to
be replaced.
Proper instrumentation is required to service electrical
controls. The control in this furnace is equipped with a Status
Code LED (Light
−
Emitting Diode) to aid in installation,
servicing, and troubleshooting. Status codes can be viewed
at the sight glass in blower access door. The furnace control
LED is either ON continuously, flashing a heartbeat, or a
status code.
For an explanation of status codes, refer to service label
located on blower access door or Figure 51.
See Figure 56 for a brief Troubleshooting Guide.
STATUS CODE RECOVERY AND COMPONENT TEST
To retrieve status code, proceed with the following:
NOTE
: NO thermostat signal may be present at control, and
all blower
−
off delays must be completed.
Perform component self
−
test as shown on the SERVICE
label, located on the of blower access door.
CARE AND MAINTENANCE
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal
injury, death and/or property damage.
Never store anything on, near, or in contact with the
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust
mops, vacuum cleaners, or other cleaning
tools.
2. Soap powders, bleaches, waxes or other
cleaning compounds, plastic or plastic
containers, gasoline, kerosene, cigarette lighter
fluid, dry cleaning fluids, or other volatile fluids.
3. Paint thinners and other painting compounds,
paper bags, or other paper products.
!
WARNING
For continuing high performance and to minimize possible
equipment failure, periodic maintenance must be performed
on this equipment. Consult your local dealer about proper
frequency of maintenance and the availability of a
maintenance contract.