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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: N9MSB

Specifications  subject to change without notice.

440 04 4411 03

13

SERVICE AND MAINTENANCE

PROCEDURES

FIRE, INJURY OR DEATH HAZARD

Failure to follow this warning could result in personal

injury, death and/or property damage.
The ability to properly perform maintenance on this

equipment requires certain knowledge, mechanical

skills, tools, and equipment. If you do not possess

these, do not attempt to perform any service and

maintenance on this equipment other than those

procedures recommended in the Owner’s Manual.

!

WARNING

ENVIRONMENTAL  HAZARD

Failure to follow this caution may result in

environmental pollution.
Remove and recycle all components or materials (i.e.

oil, refrigerant, control board, etc.) before unit final

disposal.

CAUTION

!

ELECTRICAL SHOCK, FIRE OR EXPLOSION

HAZARD

Failure to follow this warning could result in personal

injury or death, or property damage.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF

position and install a lockout tag.  There may be more

than one disconnect switch.  Lock out and tag switch

with a suitable warning label.  Verify proper operation

after servicing.

!

WARNING

ELECTRICAL OPERATION HAZARD

Failure to follow this caution may result in improper

furnace operation or failure of furnace.
Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and

dangerous operation.

CAUTION

!

General

These instructions are written as if the furnace is installed in an

upflow application. An upflow furnace application is where the

blower is located below the combustion and controls section of

the furnace, and conditioned air is discharged upward. Since

this furnace can be installed in any of the 4 positions shown in

Figure 6

, you must revise your orientation to component

location accordingly.

Figure 6

Multipoise Orientations

A93041

Electrical Controls and Wiring

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
There may be more than one electrical supply to the

furnace. Check accessories and cooling unit for

additional electrical supplies that must be shut off

during furnace servicing.  Lock out and tag switch with

a suitable warning label.

!

WARNING

The electrical ground and polarity for 115

V wiring must be

properly maintained. Refer to 

Figure 7

 for field wiring

information and to 

Figure 15

 for furnace wiring information.

NOTE

:  If the polarity is not correct, the STATUS LED on the

control will flash code 10 and prevent the furnace from heating.
The control system also requires an earth ground for proper

operation of the control and flame

sensing electrode.

The 24

V circuit contains an automotive

type, 3

amp. fuse

located on the control. (See 

Figure 4

) Any shorts of the 24

V

wiring during installation, service, or maintenance will cause

this fuse to blow. If fuse replacement is required, use ONLY a

3

amp. fuse. The control LED display will be off when fuse

needs to be replaced.

Troubleshooting

Refer to the service label. (See 

Figure 14

—Service Label)

The Troubleshooting Guide 

 Flow Chart (See 

Figure 16

) can

be a useful tool in isolating furnace operation problems.

Beginning with the word “Start,” answer each question and

follow the appropriate arrow to the next item.
The Guide 

 Flow Chart will help to identify the problem or

failed component. After replacing any component, verify correct

operation sequence.
Proper instrumentation is required to service electrical controls.

The control in this furnace is equipped with a Status Code LED

(Light

Emitting Diode) to aid in installation, servicing, and

troubleshooting. Status codes can be viewed at the indicator in

blower door. The green furnace control LED is either ON

heartbeat, off or a code composed of 1 or 2 digits. The first digit

is the number of short flashes, the second digit is the number of

long flashes.

Summary of Contents for N9MSB0401410A

Page 1: ...colors and or pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...am of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Check in box the Blower OFF Delay Jumper Heating Position for Fan Time OFF Setting 1 and 2 2 and 3 3 and 4 5...

Page 4: ...structure through drain tube Vent gases contain carbon monoxide which is tasteless and odorless WARNING 1 Remove upper and middle collector box drain plugs opposite of the condensate trap See Figure...

Page 5: ...e at installed altitude from local gas supplier 2 Obtain average yearly gas specific gravity from local gas supplier 3 Find installation altitude range for your installation in the manifold pressure t...

Page 6: ...manifold pressure is outside this range change main burner orifices h When correct input is obtained replace cap that conceal gas valve regulator adjustment screw Main burner flame should be clear blu...

Page 7: ...S CONNECTOR TRANSFORMER 24 VAC CONNECTIONS P2 HOT SURFACE IGNITOR HSI INDUCER MOTOR IND CONNECTOR 115 VAC L1 LINE VOLTAGE CONNECTION SPARE1 COM BLUE 115 VAC L2 NEUTRAL CONNECTIONS 24 V THERMOSTAT TERM...

Page 8: ...300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 9...

Page 9: ...42 3 4 42 3 5 42 3 6 3001 800 43 3 8 42 3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219...

Page 10: ...ding Leaving blower door off will result in incorrect temperature measurements due to possible changes in duct static pressure and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may resu...

Page 11: ...draw readings can be obtained at the wires normally connected to thermostat sub base terminals R and W The thermostat anticipator should NOT be in the circuit while measuring current 1 Remove thermost...

Page 12: ...65 1305 1240 1170 1090 990 Orange 1375 1355 1330 1300 1260 1210 1155 1090 1025 940 Blue 1045 1040 1030 1010 985 960 920 875 825 745 Red 5 880 865 850 835 810 785 750 715 665 605 0802120 BOTTOM or TWO...

Page 13: ...nt location accordingly Figure 6 Multipoise Orientations A93041 Electrical Controls and Wiring ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death There may...

Page 14: ...LED 6 A component test sequence will follow 7 Reinstall the Main Control door Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas v...

Page 15: ...rvice as necessary 4 Inspect burner compartment before each heating season for rust corrosion soot or excessive dust If necessary have furnace and burner serviced by a qualified service agency 5 Inspe...

Page 16: ...t on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b...

Page 17: ...old or damaging the mounting to the burner assembly ELECTRICAL SHOCK AND FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn off the gas and el...

Page 18: ...furnace through two complete heating cycles to check for proper operation 18 Install control door when complete Servicing Hot Surface Igniter The igniter does NOT require annual inspection Check ignit...

Page 19: ...ndensate trap and collector box 5 Secure tubing to prevent any sags or traps in the tubing 6 Connect condensate drain elbow or drain extension elbow to the condensate trap 7 Connect the leads of the c...

Page 20: ...nditioned space where the ambient temperatures may be 32_ F 0_ C or lower freeze protection measures must be taken to prevent property or product damage CAUTION Since the furnace uses a condensing hea...

Page 21: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 440 04 4411 03 21 Figure 14 Service Label 338310 2 Rev F...

Page 22: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace N9MSB Specifications subject to change without notice 22 440 04 4411 03 Figure 15 Wiring Diagram 339241 2 Rev A...

Page 23: ...quence Gas valve and humidifier will not be turned on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individual...

Page 24: ...onent test Does the igniter glow orange white by the end of the 15 second warm up period Unplug igniter harness from control and repeat component test Check for 115V between connector P2 HSI and NEUTR...

Page 25: ...is energized Simultaneously the electronic air cleaner terminal EAC is energized and remains energized as long as the blower motor BLWM is energized f Heat Off Delay When the thermostat is satisfied t...

Page 26: ...dule when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to fol...

Page 27: ...Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BTU...

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