International Thermal Research CO105D, Operator'S Manual

Page 1: ...MANUAL HURRICANE is a registered trademark of International Thermal Research Ltd Covered by U S Patent 5 391 075 And other U S and foreign patents and patent applications Copyright 2000 2001 2002 2003...

Page 2: ...EXPANSION TANK 3 9 3 21 CIRCULATING WATER PUMP 3 9 3 22 RUBBER HOSE 3 10 3 23 AIR VENTS 3 10 3 24 SHUT OFF VALVES 3 10 3 25 WATER FILLING PROCEDURE 3 11 3 26 CHECKING WATER CIRCULATION 3 12 3 27 DOMES...

Page 3: ...7 1 7 1 WARRANTY 7 1 7 2 INSTALLATIONS 7 1 7 3 LIMITED WARRANTY 7 1 7 4 OWNER S RESPONSIBILITIES 7 2 7 5 NOT COVERED UNDER WARRANTY 7 2 7 6 CUSTOMER SERVICE CALLS 7 3 7 7 RETURNS 7 3 7 8 TELEPHONE SER...

Page 4: ...de air for combustion and a positive exhaust flow through a single thru hull fitting Combustion air is drawn from outside so the heater can be installed in an air tight compartment or in the engine ro...

Page 5: ...secondary safety shut off feature A high temperature overheat aquastat as shown in the pictures below This aquastat is a manual reset only type and if tripped should not be reset until an authorized I...

Page 6: ...upply you with any accessories needed to install the heater See Chapter 7 for information on our warranty and customer service and how to contact us The HURRICANE heater is currently available in five...

Page 7: ...tside avoiding back pressure Includes four zone heating control for up to four thermostats Completely modular and field serviceable user friendly Hookups and connections are easily accessible Electron...

Page 8: ...nal connections circuit board a fault indicator LED digital readout from which you can monitor the entire operation of the heater The circuit board allows four zone hookup of four thermostat one Domes...

Page 9: ...larger system capacities Part 20002 vertical 5 W X 5 D X 13 H 12 7cm X 14cm X 33cm Part 20001 horizontal 12 W X 4 D X 7 H 30cm X 11 4cm X 17 8cm WATER TO WATER HEAT EXCHANGER this device recycles was...

Page 10: ...and to distribute heat more evenly in each zone See 3 21 circulating water pump page 3 9 BASEBOARD FIN AND TUBE AIR VENTS BLEEDER ASSEMBLY VALVES FUEL FILTERS FUEL LINE AND FITTINGS AQUASTATS Provides...

Page 11: ...r provides up to 28 000 BTUH and uses a three speed fan 200 275 450 CFM 40 55 100 watts All of the above fan heaters can also run directly off the engine and provide heat whenever the engine is runnin...

Page 12: ...PANEL This panel will display the diagnostic explanation which will match up to the diagnostic code on the main board A small buzzer will sound for 10 seconds to alert you of a fault part 2004 SYSTEM...

Page 13: ...tails part 5134 2 52mm o d 5133 1 38mm o d Insulating heat sleeve is available to prevent burns from contact with the exposed hot exhaust pipe part 5136 2 5135 1 Good quality T clamps should be used o...

Page 14: ...Figure 2 1 Component Parts CO Model See Chapter 8 for complete Parts Listing...

Page 15: ...Figure 2 2 Typical Installation...

Page 16: ...in a very small area that may be difficult or nearly impossible to access For normal servicing access to the front left side and top must be provided The HURRICANE heater can also be ordered with bot...

Page 17: ...while in an enclosed shelter unless there is adequate ventilation The exhaust system tube must be extended from the exhaust outlet of the heater to the thru hull exhaust fitting located as high above...

Page 18: ...separate exhaust outlet and air intake fittings are used ensure that they are located in the same side of the boat This will ensure an equal pressure on both for a balanced system In RV and truck appl...

Page 19: ...nd the life of the fuel pumps a minimum 30 micron filter must be installed KEEP FUEL LINES AWAY FROM EXCESS HEAT 1 Use 5mm copper or Coast Guard approved rubber fuel line to connect the fuel supply an...

Page 20: ...mpatibility with the zone controller Note A limited number of fan heaters can be used with each of the HURRICANE heaters Care must be taken when connecting the hose to the inlet and outlet tubes of th...

Page 21: ...r is running Mount the electronic control box close to the heater but not too close to excessive heat Ensure that wire connections are easily accessible The control box can be mounted in any position...

Page 22: ...H OFF SERVICE SWITCH OFF 4 IGNITOR 10 VOLTAGE FAULT 0 VDC IF OK 8 CYCLING AQUASTAT 0 0 VDC IF NOT CYCLING 7 POWER TO FLAME SENSOR 10 0 VDC TO 15 0 VDC 6 POWER TO CONTROL BOARD 10 0 VDC TO 15 0 VDC 3 C...

Page 23: ...installed with separate power to switch larger loads The optional additional 4 zone control board part 2014 can be field wired See Fig 3 1 page 3 7 The 4 zone board allows for an additional 4 thermos...

Page 24: ...d the more time for heat transfer The faster the liquid flows the less temperature difference and the higher the resistance to the system A pump must also have the capacity to flow the water through t...

Page 25: ...t to the normal operating temperature of the water The low cost of poor quality hose will be negated by the time and material required to replace it Rubber hose must not come into contact with oil or...

Page 26: ...f the air vents and drains are closed Pour a mixture of antifreeze and water into the container and start the pump As the mixture is pumped out slowly add more mixture keeping the level above the inle...

Page 27: ...ATING The domestic water heater with an internal heat transfer coil piped as shown in Fig 2 2 and using an adjustable aquastat part 1024 fastened to its storage tank can be wired to the W W terminals...

Page 28: ...er supply Double wall heat exchangers are available for potable water which will prevent contamination in the event of an internal leak It is not recommended to mix your engine cooling system with you...

Page 29: ...e opens and fuel is drawn to the air aspirating nozzle The fuel is atomized and sprayed into the combustion chamber to start combustion After the ignition period about 10 seconds the ignitor shuts OFF...

Page 30: ...R FOR SEASONAL PURPOSES NEVER shut off the power to the heater using the circuit breaker or a master switch or disconnect the battery while the heater is running Doing so will cause serious damage to...

Page 31: ...automatically switch on the circulating pump of the heating system All other functions of the system will operate normally 5 The circulating pump will continue to operate until the engine aquastat ha...

Page 32: ...example would be operating multiple separate loads and the return lines from all are connected together and run back to the power source with one conductor The best way to prevent this is to use indep...

Page 33: ...he POWER ON indicator is lit whenever the service switch on the control box is ON and if the remote panel is switched ON a small red LED near the lower right hand side of the digit on the remote panel...

Page 34: ...burner will shut down The diagnostic code C will be displayed The control board will purge the burner with the combustion fan for two minutes and then stop The circulating pump will run until the las...

Page 35: ...le it is checking if the overheat condition exists If the condition exists the diagnostic code 1 will continue to be displayed In order to restart the burner first check the circulating pump the level...

Page 36: ...tion fan and circulating pump for two minutes In order to restart the burner check the ignitor and connections Then reset the fault by switching the service switch or the remote panel switch OFF then...

Page 37: ...ed to collect the air before it reaches the nozzle Check regularly and bleed if necessary Air which is collected is an indication of a leak somewhere in the fuel system 1 Check the fuel supply The fue...

Page 38: ...l stop and purge for two minutes while displaying the diagnostic codes heater cycling C or 1 for overheat and the Power ON LED will flash slowly You will have to wait for the heater to cool before con...

Page 39: ...still shuts down diagnostic code 7 Flame Out the board may be defective 5 22 REDUCED OUTPUT The heater may run without faulting but at a reduced output If this is noticed it could be caused by the fol...

Page 40: ...od can no longer transport sufficient oxygen to the brain and other tissues you essentially asphyxiate Any device that burns fuel creates CO so your cooking stove and heater are both potential sources...

Page 41: ...50 water and 50 antifreeze NEVER use more than a 50 50 mixture since the added viscosity of the antifreeze solution will cause circulation problems Your antifreeze water mixture should be changed eve...

Page 42: ...el varies and some ash is left in the chamber after combustion The burner and combustion tube must be removed and the combustion chamber vacuumed clean every 1000 hours If this is neglected the exhaus...

Page 43: ...t and need replacing Air compressor Fan Motor Ignitor Operating and High Limit Aquastat MAINTENANCE ITEM MAINTENANCE FREQUENCY SERVICE REQUIRED FUEL WATER HOSES SEASONALLY INSPECT FOR LEAKS AND WEAK P...

Page 44: ...acts as an insulator that impedes proper heater transfer Acidity and Corrosion Corrosion is the result of metal oxidizing that is metals reacting with oxygen rich boiler fill water The acidity of any...

Page 45: ...not supplied by ITR 7 2 INSTALLATIONS The purchaser and installer are advised that specific rules and regulations may be in effect with respect to the installation of the HURRICANE heater It is the in...

Page 46: ...tered ITR Dealer of failures if any considered to be warrantable and deliver the defective Heater to such dealer The Owner is responsible for all repairs made to the engine equipment vessel or vehicle...

Page 47: ...and serial number of your heater and main electronic control board If your heater is already installed ensure you are familiar with the design and installation setup Have ready a detailed description...

Page 48: ...independent verification of its applicability to the customer s particular situation For customer service or other information Call the Dealer from whom you bought the Heater or call ITR IN CANADA IN...

Page 49: ...4015 NOZZLE BODY CO 20 UNIT 14 2147 BLEEDER VALVE 48 14016 NOZZLE BODY CO 32 UNIT 15 2175 ELBOW FILTER 48 14017 NOZZLE BODY CO 45 UNIT 16 2127 TEE 48 14018 NOZZLE BODY CO 65 UNIT 17 2103 NIPPLE 48 140...

Page 50: ...LE FILTER 64 2237 BARB FITTING 51 14025 NOZZLE O RING 10 3004 AIR COMPRESSOR CO 45 65 85 105 50 14026 NOZZLE SCREW PIN UNIT 10 3005 AIR COMPRESSOR CO 20 32 39 14029 NUT 29 5006 EYELET 55 16004 PHOTODI...

Page 51: ...FIGURE 8 1 HEATER ASSEMBLY...

Page 52: ...FIGURE 8 2 COMPONENT BOX ASSEMBLY...

Page 53: ...FIGURE 8 3 WATER JACKET AND BURNER BOX ASSEMBLY...

Page 54: ...FIGURE 8 4 BURNER TUBE ASSEMBLY...

Page 55: ...FIGURE 8 5 COMBUSTION FAN ASSEMBLY...