International VT 365, Service Manual

Page 1: ...ngine Corporation Printed in the United States of America SERVICE MANUAL INTERNATIONAL VT 365 DIESEL ENGINE 2002 and 2003 Model Years EGES 235 2 SERVICE MANUAL INTERNATIONAL VT 365 DIESEL ENGINE EGES...

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Page 3: ...100 Component Reassembly 119 FRONT COVER VIBRATION DAMPER and GEROTOR OIL PUMP 135 Removal 138 Cleaning Inspection and Testing 143 Installation 146 OIL PAN UPPER OIL PAN and OIL PICKUP TUBE 153 Remova...

Page 4: ...SYSTEM 255 Fuel System Schematic 258 Removal 259 Inspection 261 Installation 261 REAR COVER FLYWHEEL and POWER STEERING GEAR DRIVE 267 Removal 269 Cleaning 275 Installation 276 IN CHASSIS PROCEDURES 2...

Page 5: ...ce Manual EGES 240 VT 365 Engine Diagnostic Manual EGED 140 Supplemental Coolant Level Ref Chart for conventional green coolant EGED 245 VT 365 Hard Start and No Start Diagnostic Form EGED 250 VT 365...

Page 6: ...test equipment Availability of current information for engine application and engine systems Knowledge of the principles of operation for engine application and engine systems Knowledge to understand...

Page 7: ...area Keep work area clean dry and organized Keep tools and parts off the floor Make sure the work area is ventilated and well lit Make sure a first aid kit is available Safety equipment Use correct li...

Page 8: ...fill creates a fire hazard Do not smoke in the work area Do not refuel the tank when the engine is running Removal of tools parts and equipment Reinstall all safety guards shields and covers after se...

Page 9: ...n Control Pressure ICP System 24 Fuel Supply System 27 Overview 27 Fuel Pump 29 Fuel Filter Housing 29 Pressure Regulator 29 Lubrication System Low Pressure 30 Cooling System 33 Description 33 Electro...

Page 10: ...YSTEMS EGES235 2 Read all safety instructions in the Safety Information section of this manual before doing any procedures Follow all warnings cautions and notes 2006 International Truck and Engine Co...

Page 11: ...Family Emission Limits Label are issued for International VT 365 diesel engines These labels are on top of the right valve cover Figure 2 50 State Exhaust Emissions Label example NOTE The 50 State Ex...

Page 12: ...ification plates Air compressor for brake or suspension system Air conditioning compressor Alternator Cooling fan clutch Variable Geometry Turbocharger VGT Power steering and fuel pump Starter motor L...

Page 13: ...CAC Digital Direct fuel Injection DDI Two piece crankcase One piece cylinder head with four valves per cylinder Dual timing Rear gear train Closed crankcase ventilation Oil cooler The firing order is...

Page 14: ...pped with a pressure controlled bypass valve Lube oil moves through passages in the crankcase to lubricate all internal components and to supply the piston cooling tubes and high pressure pump reservo...

Page 15: ...ant Temperature ECT sensor 7 Port for coolant deaeration tank 8 Coolant outlet and thermostat 9 Front cover assembly 10 Power steering line 11 Crankshaft vibration damper 12 Coolant inlet 13 Water pum...

Page 16: ...6 Valve cover 7 Rear cover 8 Glow plug harness rail 9 Exhaust manifold 10 Camshaft Position CMP sensor 11 Engine Coolant Temperature ECT sensor 12 Breather hose assembly with pitot tube EGES235 2 Read...

Page 17: ...mbly right 4 Flywheel or flexplate assembly 5 Reinforcement ring 6 Shielded tube exhaust assembly 7 Exhaust Back Pressure EBP sensor EGES235 2 Read all safety instructions in the Safety Information se...

Page 18: ...CKP sensor 7 Fuel tube assembly supply 8 Fuel tube assembly return 9 Fuel filter strainer 10 Fuel supply pump transfer 11 Power steering line 12 Power steering pump EGES235 2 Read all safety instruct...

Page 19: ...erature MAT sensor 7 Turbocharger air outlet to CAC 8 EGR cooler 9 Glow plug relay 10 Variable Geometry Turbocharger VGT control valve 11 Variable Geometry Turbocharger VGT 12 Air inlet duct 13 Oil fi...

Page 20: ...provides heat transfer for EGR gases and lubrication oil The ICP system uses lube oil for hydraulic fluid to actuate the fuel injectors The Fuel Supply System pressurizes fuel for transfer to the fuel...

Page 21: ...ube exhaust assembly 6 Turbocharger assembly with mounting bracket 7 Air inlet duct 8 Right cylinder head 9 Right exhaust manifold 10 Exhaust tube assembly right EGES235 2 Read all safety instructions...

Page 22: ...Induction System Ambient air is drawn into the air cleaner assembly and passes through a paper element filter A filter minder monitors air filter restriction and is calibrated to warn when it needs s...

Page 23: ...air flowing over the tubes and fins serves to cool the charge air The resulting cooler intake air is denser than heated air allowing for an improved fuel air ratio during combustion This results in im...

Page 24: ...ow of exhaust gases across the turbine The only serviceable item on the turbocharger assembly is the control valve Exhaust The exhaust system includes the following components Exhaust valves Exhaust m...

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