Interpack IPG UA 262024 SB, Operations Manual & Parts List

Page 1: ...UA 262024 SB UM095TW UM595TW CARTON SEALER For All Other Serial Numbers Please Contact Customer Service 800 474 8273 Menu 3...

Page 2: ...ranty 6 Section 4 Description of the UA262024 CARTON SEALER 7 9 Section 5 Important Safeguards 10 17 Section 6 Specifications 18 21 Section 7 Set Up Procedures 22 31 Section 8 Operating Instructions 3...

Page 3: ...3 REVISION CONTROL REVISION CONTROL REV00 REV01 Initial Release Second Release Third Release REV02 UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW...

Page 4: ...e of the side panel of the machine Interpack Technical Support is available during normal business hours Eastern Time PHONE 800 474 8273 Option 3 If you have a technical question that does not require...

Page 5: ...y trained and qualified internal service personnel should be able to repair any issues after consulting the Troubleshooting section of this manual Service support is available from your Authorized Int...

Page 6: ...days after the warranty period If Intertape is unable to repair or replace the part within a reasonable time then Intertape at its option will replace the equipment or refund the purchase price Intert...

Page 7: ...buttons Rollers Allows carton to slide through machine Infeed Guides Guide carton to feed belts Gate Stops carton to allow preceding carton to move forward Infeed Sensor Detects rear of carton trigge...

Page 8: ...ton through When sensor detects rear of carton timer is turned on When the time has elapsed kicker item 5 is triggered and folds rear minor flap Front minor flap is folded by ski item 6 as carton goes...

Page 9: ...9 5 7 6 7 Figure 3 UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW DESCRIPTION OF UA262024 CARTON SEALER...

Page 10: ...other important safety operating and service information Only trained personnel are to operate machine Only fully qualified technicians are to service this machine Wear safety glasses Shut off power...

Page 11: ...qualified personnel are to service electrical enclosures EYE HAZARD Wear Safety Glasses which conform to ANSI Std Z87 1 or EN 166 Shut off power to machine before adjusting Unplug electrical power be...

Page 12: ...r side of the machine if installed The squeezer assembly is optional They warn the operator of a potential pinch point between the top of the case and the top squeezer rollers Keep hand away from this...

Page 13: ...the operators and service personnel of the pinch point at each end of the belt drives This label advises personnel about the dangers of the machine due to compressed air used in the system Be aware of...

Page 14: ...vides convenient safety instructions for the operator and service personnel in the operation of the Intertape Case Sealing Equipment Note Should any of the safety labels placed on the machine be damag...

Page 15: ...e Machine Load Tape Or Remove Jammed Boxes From The Machine While The Machine Is Running To Reduce The Risk Associated With Hazardous Voltage a Position Electrical Cord Away From Foot And Vehicle Traf...

Page 16: ...rained To Use The Machine As The Machine Operator And In Addition Is Able To Work With The Safety Protection Disconnected To Check And Adjust Mechanical Components To Perform Maintenance Operations An...

Page 17: ...ll Replacement Stopped By Pressing The Emergency Stop Button A 1 Blade Replacement Electrical Power Disconnected B 1 Drive Belt Replacement Electrical Power Disconnected B 1 Ordinary Maintenance Elect...

Page 18: ...18 Figure 6 Machine Dimensions UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW SPECIFICATIONS UA262024 SB Carton Sealer Machine Dimensions Machine Weight 701 lbs 318 kg crated...

Page 19: ...otor and an electrical box The electrical box contains a Start switch the Emergency Stop switch and a Starting Relay with a thermal over load and can be located on either side of the carton sealer for...

Page 20: ...nsitive Carton Sealing Tape The machine can accommodate 2 48mm to 3 75mm wide tape A maximum tape roll diameter of 16 inches 405 mm on a 3 inch 76 2 mm diameter core can be installed on the tape head...

Page 21: ...sted below Case Processing Stability For optimal performance the cases should be stable when processing through the machine Unstable cases may tilt backwards upon contact with the upper tape head caus...

Page 22: ...Manual UM095TW UM595TW SET UP PROCEDURES Remove the strapping securing the corrugated sleeve and cap or HSC corrugated box to the pallet Lift off the cap and corrugated sleeve or HSC corrugated box R...

Page 23: ...item 1 to desirable length C Tighten bolts item 2 Figure 8 Adjustable legs 3 Pneumatic connection This machine is pneumatically powered An air supply must be connected to the Air Intake Filter Regula...

Page 24: ...gency stop button figure 4 to shut off machine B Unlock the bridge using the bridge lock lever figure 10 C Raise the bridge manually enough to clear the height of a carton D Set a carton on the machin...

Page 25: ...wer the bridge manually until it is well rested against the carton without squeezing it down G Lock the bridge using the bridge lock lever figure 10 Make sure to hold the bridge down while locking it...

Page 26: ...dle to spread the drive sections enough to clear a carton 3 Set a carton on the machine as shown in figure 12 4 Use the width adjustment handle to move the drive sections closer together until they li...

Page 27: ...to turn machine back on 5 Compression Guides Adjustment figure 13 Compression guides figure 13 must be adjusted to lightly squeeze the upper part of the carton This allows the two major flaps to conta...

Page 28: ...28 GUIDES LIGHTLY SQUEEZE CARTON LOOSEN HANDLE TO ADJUST GUIDE Figure 13 PULL AND TURN Figure 14 UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW SET UP PROCEDURES...

Page 29: ...rk with an average size carton If you are operating with longer flaps 20 cartons the kicker must be shorten so it does not interfere with the carton waiting behind Shorten if necessary as shown in fig...

Page 30: ...ng front minor flap As the carton passes through the machine the ski applies pressure to the front minor flap to fold it The ski can adjusted both vertically and horizontally The vertical adjustment i...

Page 31: ...31 Figure 18 Ski adjustment UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW SET UP PROCEDURES...

Page 32: ...The machine will not start until the STOP button is released To release the STOP button turn button clockwise and pull TO RELEASE STOP BUTTON TURN CLOCKWISE AND PULL PRESS BUTTON TO START MACHINE Figu...

Page 33: ...olds the rear flap You do not need to adjust these limit switches and it is strongly recommended NEVER to adjust the PC controller Figure 20 Limit Switches UDM10008 UDM780 04 UA262024 SB Manual UM095T...

Page 34: ...anual for air filter part number Replace conveyor belts figures 21 22 when worn out or too loose To replace a belt WARNING ALWAYS TURN POWER OFF BEFORE REPLACING BELT 1 Turn power off and disconnect p...

Page 35: ...35 Figure 22 Install new belt UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW OPERATING INSTRUCTIONS...

Page 36: ...ingle Locking System is locked still the Bridge of Top Tape Head Box is loose on one side Brass pin is worn out and has lost contact with column shaft Lock Tape Head Box at its maximum height exceptio...

Page 37: ...ized Interpack Distributor exclusively Should you require assistance selecting the correct part you may call Intertape Polymer Group Interpack Machinery Tel 1 800 474 8273 Option 3 Fax 1 800 462 1293...

Page 38: ...Quantity Per Machine Feed Exit Table 16 4 M UM894T 1 or 2 Feed Exit Table 24 6 M UM998T 1 or 2 Feed Exit Table 36 9 M UM898T 1 or 2 Heavy Duty Casters set of 6 UM708 1 set of 6 Secondary E Stop UM900...

Page 39: ...39 UDM10008 UDM780 04 UA262024 SB Manual UM095TW UM595TW APPENDIX ILLUSTRATIONS AND PARTS LISTS A 1 through A 53 Machine and Assemblies See next page for beginning of illustration and parts...

Page 40: ...4 7 2 3 5 10 9 11 12 13 15 14 8 6 19 17 16 18 1 BASE ASSEMBLY USM6104 A 1...

Page 41: ...D CYLINDER 1 7 UAM1084 STOP START ELECTR BOX 1 8 USM0808 ELECTRIC ASSEMBLY 1 9 UPM4402EV LIMIT SWITCH SUPPORT 1 10 UPM4424 Omron Switch Double Nut 3 11 UPM4403EV Omron WLD2 TS Limit Switch 3 12 UF4304...

Page 42: ...4 19 13 5 10 12 18 3 8 9 1 6 22 7 2 17 16 15 14 20 BASE SUB ASSEMBLY UAM0352 A 3...

Page 43: ...1 8 UPM3235 ET T H INSERT 2 OPTION 1 9 UPM3229 INLET COVER 1 10 UF3713 CARRIAGE BOLT M6 1 x 12mm 5 12 UF5402 FHCS M6 1 x 20 2 13 UF0835 SHCS M6 1 X 20mm 4 14 UF4229 CARRIAGE BOLT M10 1 5 x 20 8 15 UF...

Page 44: ...A 5 BASE ASSEMBLY USM6104 MECHANISM 14 13 3 1 20 18 19 1 22 21 23 7 15 12 14 27 28 17 18 4 8 9 17 25 25 10 6 11 16 24 5 26 15 30 2 29...

Page 45: ...UPM0566EV ACME SHAFT FOR HANDLE 1 14 UPM0574EV CASTING_MACH D_1 0_SQUARE_RH 2 15 UPM0575EV CASTING_MACH D_1 0_SQUARE_LH 2 16 UPM0691 CHAIN 35 FOR USA 2024 SB2 1 17 UPM0523 FLANGE BEARING 75 DIA 4 18...

Page 46: ...A 7 LEG ASSEMBLY UAM0275 7 3 4 5 8 9 10 2 1 6 7 8 9 10...

Page 47: ...UPM7640 LEG WELDMENT 1 2 UPM7641 LEG ADJUSTMENT 1 3 UPM7642 LEG FRICTION PLATE 1 4 UF4231 FW M12 2 5 UF4230 L W ZINC M12 2 6 UF6393 HHCS M12 1 75 x 35 2 7 UF6392 CARRIAGE BOLT M10 1 5 x 25 4 8 UF3680...

Page 48: ...A 9 GATE ASSEMBLY USM6110 2 4 3 1 8 6 7 5...

Page 49: ...3804 GPC GUIDE CYLINDER 32mm X 50mm 1 2 UPM3854 GATE FOR BOSCH GUIDED CYL 1 3 UPM3787 FLOW CONTROL VALVE G 1 8 male 8mm tube 2 4 UPM3870EV SPACER 20mm OD X 8 5mm ID X 57 1mm LG 4 5 UF1190 FHCS M8 1 25...

Page 50: ...A 11 DRIVE SECTION RIGHT SIDE USM6102 2 1 6 18 19 9 7 8 15 16 17 3 12 28 20 22 4 21 13 5 10 11 14 23 24 26 27 29 25...

Page 51: ...09 IDLER PULLEY SPACER 1 11 UPM0647EV CARTON RETAINER 1 12 UPM0324EV BEARING PULLEY USA2324 2 13 UPM7116 MOTOR T 1 3 21 4 1 1 14 UPM0029 STRIP UHMW 2 X 03 THK 15 UPM0038 DIE SPRING DRIVE BASE 1 16 UF1...

Page 52: ...36 2 18 12 8 5 12 10 3 14 6 30 37 4 33 32 31 1 14 19 13 25 26 24 23 22 20 11 21 35 34 25 17 16 9 7 15 28 27 38 USM6301 A 13...

Page 53: ...SPRING DRIVE BASE 1 16 UPM0317 PHOTOELECTRIC SENSOR 1 17 UPM0317 PHOTOELECTRIC SENSOR NUT 1 18 UF2220 EXT RET G RING 3 4 SHAFT 1 19 UF2080 POP RIVET S 44 4 ITEM PART DESCRIPTION QTY 20 UPM3248EV SENSO...

Page 54: ...2 8 16 3 19 14 5 6 10 7 17 4 11 12 13 1 9 11 12 15 USM6100 A 15...

Page 55: ...FT 3 7 UPM3730EV SPRING ANCHOR LEFT SIDE 1 8 UPM2251 SAFETY BUMPER 1 9 UF5400 FHCS M5 0 8 x 12 mm 2 10 UF1157 FHCS M5 0 8 x 70 3 11 UF3680 FW M10 5 12 UF6371 LW M10 6 13 UF6382 HHCS M10 1 5 x 25 mm 2...

Page 56: ...2 10 4 3 5 9 13 12 17 8 7 14 15 16 1 11 14 15 18 6 USM6101 A 17...

Page 57: ...SPRING SPOOL 3 7 UPM0743 SPRING MANDREL SHAFT 3 8 UPM2181 CONSTANT FORCE SPRING 3 9 UPM3731EV SPRING ANCHOR RIGHT SIDE 1 10 UPM2251 SAFETY BUMPER 1 11 UF5400 FHCS M5 0 8 x 12 mm 2 12 UF1157 FHCS M5 0...

Page 58: ...A 19 FLOATING TAPE HEAD BOX ASSEMBLY USM6105 15 16 22 17 24 20 21 1 13 27 6 12 9 5 2 6 8 9 2 5 4 28 23 18 31 14 3 3 29 19 6 30 6 25 7 26 40 11 10 7 36 35 38 37 32 33 34 39...

Page 59: ...6 UPM0962EV SPRING RETAINER SHORT 2 17 UPM1011 BRIDGE PLATE COVER SLOTTED 1 18 UPM1008 BRIDGE PLATE COVER 1 19 UPM2168EV STOP RETAINER T H BOX 2 20 UPM0029 STRIP UHMW 2 W X 03 THK 2 21 UF3691 POP RIVE...

Page 60: ...A 21 LOCKING MECANSM USM0391 6 1 5 7 2 3 4 8...

Page 61: ...SQUARE BAR 0 50 1 2 UPM0700 SINGLE LOCKING BLOCK 2 3 UPM0698 FLANGED SCREW 1 2 13 L H 1 4 UPM0699 FLANGED SCREW 1 2 13 R H 1 5 UPM0703 SHORT BOX 3 4 1 2 DR 12 PT 2 6 UPM0688 SINGLE LOCKING HANDLE 1 7...

Page 62: ...A 23 COMPRESSION GUIDE USM6109 2 5 1 4 3 6 7...

Page 63: ...RIPTION QTY 1 UAM0288 KNOB CW 5mm PIN USA2324 1 2 UPM7538 GUIDE BLOCK TOP 1 3 UF4029 FHCS HK M6 1 X 50 4 4 UPM2173EV WHEEL SUPPORT PLATE UA METRIC 1 5 UPM3285EV GUIDE BLOCK 1 6 UPM1659 WHEEL 2 7 8 DIA...

Page 64: ...A 25 KNOB CW 5mm PIN UAM0288 4 5 3 2 1...

Page 65: ...OB CW 5mm PIN UAM0288 ITEM PART DESCRIPTION QTY 1 UPM4506 Knob w 3 8 16unc Hole 1 2 UF9168 Internal Tooth LW 3 8 1 3 UF1540 HNR 3 8 16 1 4 UF2136EV Rod Zc 3 8 16 x 2 W 5mm Hole 1 5 UPM0131EV Brass Pin...

Page 66: ...1 9 22 24 10 11 20 21 29 32 20 6 28 4 27 2 13 14 3 8 5 16 17 7 23 12 26 15 33 18 25 31 30 19 A 27 USM7077...

Page 67: ...2 14 UPH0089 BEARING GLYCODUR 50 x 38 LG 2 15 UPM3132 FLOW CONTROL G 1 4 MALE X 8mm TUBE 2 16 UPM9693 KICKER BLOCK LIGHT 1 17 UPM2628 UA KICKER TUBE 1 18 UPM2615 UHMW DUCK SHAPE KICKER HEAD 1 19 UPH0...

Page 68: ...A 29 KICKER ASSEMBLY USM6107 20 19 18 14 12 11 21 6 10 7 4 5 8 9 16 17 15 1 2 3 29 20 23 19 18 24 25 30 13 22 29 28 27 26 20 18 19...

Page 69: ...M3874EV KICKER MOUNTING PLATE 1 12 UPM4350EV SKI MOUNTING PLATE 1 13 UPM4351EV BRIDGE EXTENSION 1 14 UPM4352EV SKI 1 15 UPM0383EV KICKER UA MINI 1 16 UPM2918EV KICKER BLOCK METRIC 1 17 UF4234 HNR ZINC...

Page 70: ...A 31 RIGHT GUARD ASSEMBLY USM6108 11 1 2 16 7 11 9 10 4 8 15 14 13 19 18 17 19 17 18 21 10 12 20 10 3 SEE DETAIL B SEE DETAIL A...

Page 71: ...A 32 RIGHT GUARD ASSEMBLY USM6108 2 5 6 4 12 3 DETAIL A CORNERS MOUNTING ARRANGEMENT 21 10 6 DETAIL B INSIDE CORNERS MOUNTING ARRANGEMENT...

Page 72: ...852EV DOOR SUPPORT MEMBER UA2024 METRIC 1 8 UPM3853EV DOOR SUPPORT UA 2024 METRIC 1 9 UPM0732EV UA FIXED GUARDING L BRACKET 2 10 UPM0687EV DROP IN T NUT M6 41 11 UF0820 SHCS M6 1 x 12 2 12 UPM4512EV C...

Page 73: ...A 34 OPENED DOOR ASSEMBLY USM6108 29 1 9 13 2 8 18 17 16 3 14 4 19 8 9 15 21 7 5 6 11 10 12 14 30 24 23 22 7 5 7 5 31 32 3 29 34 27 27 33 29 27 33 27 28 27 5 26 25 5 35 14 2 5 26 5 36 6 14 5 15 6 34...

Page 74: ...20 SHCS M6 1 x 12 18 16 UPM4396EV INTERLOCK OMRON TYPE GLS S1 2 17 UPM3852EV DOOR SUPPORT MEMBER UA2024 METRIC 1 18 UPM3853EV DOOR SUPPORT UA 2024 METRIC 1 19 UPM0732EV UA FIXED GUARDING L BRACKET 2 2...

Page 75: ...A 36 ELECTRIC CONTROLS 2 1 4 8 3 6 5 7...

Page 76: ...Y 1 UPM4402EV LIMIT SWITCH SUPPORT 1 2 UPM4401EV LIMIT SWITCH BRACKET 1 3 UF1194 FHCS M6 1 x 25 mm 2 4 UPM4403EV Omron WLD2 TS Limit Switch 3 5 UPM4424 Omron Switch Double Nut 3 6 UF4304 SHCS M5 x 0 8...

Page 77: ...A 38 PNEUMATIC USM6106 TO INFEED GATE CYLINDER 4 12 7 3 13 1 11 10 15 14 9 2 6 8 TO KICKER CYLINDER BY COLUMN 16 5 19 5 18 17...

Page 78: ...G UPM3267 MOUNTING BRKT 1 8 UPM3411 TUBING 8mm X 1 BLUE SOFT 8 0 M TOTAL 9 UPM3391 SILENCER 579 VALVE 4 10 UPM3396 MULT T CON 2 X 8mm TO 3 X 4mm 1 11 UPM3583 PLASTIC TUBE 4mm BLUE 0 8 M TOTAL 12 UPM31...

Page 79: ...A 40 AIR TO COLUMN ASSEMBLY 3 4 5 1 1 7 6 1 2...

Page 80: ...QTY 1 UPM3411 8 mm TUBE 4 0 M TOTAL 2 UPM3182 FTG STR 8mmTUBE 1 8NPT MALE 4 3 UPM3386EV AIR TUBE GUIDE 2 4 UPM3336 ELBOW BULKHEAD CONNECTOR 8mm 2 5 UF6305 FHCS M5 0 8 X 10 MM 2 6 UPM3140 FTG L 8mm TUB...

Page 81: ...A 42 STOP START BOX UAM1084 STOP START BOX 5 4 7 1 10 8 2 9 3 6...

Page 82: ...UPM3962EV it 3 PHCS M4 0 7 X 8mm 2 4 UPM0693EV STOP BUTTON RED MUSH INC 1 5 UPM4514 ON OFF GREEN BUTTON RSA 1 6 UPM0418 LEGEND PLATE START 1 7 UPM0419 LEGEND PLATE EMERG STOP 1 8 UF9169 PHCS M4 0 7 X...

Page 83: ...A 44 ELECTRIC BOX INSTALLED USM0808 DRIVE SECTION MOTORS 3 2 1 4 8 7 6 9 6 7 10 13 11 12 4 5 13...

Page 84: ...UPM0197EV STR RELF METL LIQDTGHT M20X1 5 8 10mm 3 5 UPM0341EV LOCKNUT M20 X 1 5 FOR STRAIN RELF 3 6 UF4231 FW M12 4 7 UF4230 L W ZINC M12 4 8 UF3062 HHCS M12 1 75 x 25 2 9 UF4234 HNR M12 x 1 75 2 10...

Page 85: ...A 46 ELECTRIC BOX ASSEMBLY UAM0295 13 5 14 15 1 21 2 1 7 4 12 8 11 9 25 20 19 18 17 16 12 11 10 6 23 3 24 22 26 27 28 29...

Page 86: ...12 UPM2881EV TERMINAL BLOCK DOUBLE END CAP 2 13 UPM226EV WIRE WAY 30mm 200mm 14 UPM226EV WIRE WAY 30mm 250mm 15 UPM254EV WIRE WAY 50mm 200mm 16 UPM0255EV COVER 50mm 200mm 17 UPM0177EV COVER 30mm 250mm...

Page 87: ...A 48 SECOND E STOP INSTALLED OPTIONAL UM9003 1 3 4 7 5 6 2...

Page 88: ...CRIPTION QTY 1 USM8075 SECOND E STOP BOX FOR USA 1 2 UPM0225 CABLE 18 3 TYPE SJ 2 0 m 3 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 4 UPM0197 STR RELF METL LIQDTGHT 1 4 3 8 1 5 UPM0200 MTG CLAMP ADH 1 2 X1...

Page 89: ...A 50 SECOND E STOP BOX ASSEMBLY OPTIONAL USM8075 2 3 1 5 4...

Page 90: ...ONAL USM8075 ITEMNO PART NUMBER DESCRIPTION QTY 1 UPM7293 ENCLOS PB 1 HOLE NONMETAL 1 2 UPM2211 BUTTONMUSHROOM22MM1 N C 1 3 UPM2209 LEGENDPLATE E STOP 1 4 UPM0341 LOCKNUT 1 2 FOR STRAIN RELF 1 5 UPM01...

Page 91: ...12A 12B N1 L1 G 120 VAC SUPPLY MAIN 1 MS 44 43 42 VALVE KICKER 41 40 VALVE GATE L 1 MAIN 1 37 36 35 34 33 32 31 30 X7 X6 C3 X5 Y5 X4 Y4 C1 Y3 X3 Y2 X2 Y1 X1 Y0 X0 C2 C0 MOTOR OVL TOP BOTTOM 4 5 10 MAI...

Page 92: ...A 53 5 60 psi 3 5 PILOT 4mm TUBE AIR 8mm TUBE 3 KICKER GATE PNEUMATIC DIAGRAM...