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7

 

 

PRELIMINARY CHECKS 

 
Place  the  machine  on  a  stable  surface.  Where  applicable,  ensure  that  the  power  supply 
line is fitted with a differential safety breaker and overload cutout. 

LIGHTING 

 
The  equipment  does  not  have  its  own  lighting  and  so  it  must  be  used  in  a  suitably 
illuminated area. 

ROUTINE MAINTENANCE 

 

Regular  inspection  of  the  guards  must  be  carried  out  and  under  no  circumstances  must 
the machine be operated with damaged or inactive guarding. 
 
The  cutting  blade  should  be  regularly  inspected  for  damage  and  lose  of  cutting 
performance. A damaged blade must NOT be used. Where the machine is in constant use 
a  daily  check  is  recommended.  If  the  blade  is  damaged  or  the  cutting  performance  is 
reduced the blade will need replacing (or regrinding). 

MACHINE

 

DESCRIPTION

 

 
A bench mounted, electrically powered rotating circular, toothed knife. Cutting operation is 
powered  by  hand.  The  machine  is  intended  to  be  used  for  cutting  steel  wire  reinforced 
rubber hydraulic hose or similar. 

OPERATING

 

INSTRUCTIONS

 

 

To  move  the  hose  support  pillars  (object  4  of  Appendix  3 

–  Machine Diagram), unscrew 

the clamping handle 1

2 rotations,  slide the pillar to position,  and re

tighten the clamping 

handle. Set the hose support pillars an equal distance apart from the blade, so that when 
the handle (1) is pushed down the hose is put under reasonable bending strain to relieve 
pressure on the sides of the blade during the cutting operation. 
 
Place the hose into the cutting jaws (6) so that the hose bends out towards the user and is 
supported by the hose support pillars (4). Ensure that the cutting mark is directly between 
the  hose  cutting  jaws  (6).  Switch  on  the  machine  using  the  green  portion  of  the  control 
button (3) and push the handle downwards 

SLOWLY

 
Allow  the  blade  to  cut  through  the  hose  at  a  controlled  rate  without  excessive  slowing  of 
the blade. When the hose is cut, allow the handle to return to a fully up position where the 
blade is fully covered and switch off the machine using the red portion of the control button 
(3). 
 
 
 
    

Summary of Contents for Hydralok HCLMOBILE

Page 1: ...USER MANUAL Electric hose cutting machine HCLMOBILE...

Page 2: ...PRELIMINARY CHECKS 7 LIGHTING 7 ROUTINE MAINTENANCE 7 MACHINE DESCRIPTION 7 OPERATING INSTRUCTIONS 7 MAINTENANCE AND SERVICE 8 GUIDELINES FOR CORRECTING CUT 8 BLADE WEAR 8 REPLACEMENT BLADES 8 Appendi...

Page 3: ...ers replacement and repair of any component found to be defective 5 Replacements and repairs completed under this warranty cannot extend its 12 months validity 6 This warranty does not cover any damag...

Page 4: ...Serial Number Description Electric hose cutting machine The machine is not included in the list of the Annex IV of Machinery Directive 2006 42 CE The machine complies with the requirements of Machine...

Page 5: ...perations are carried out by one operator only 4 This manual must be provided for the machine operator Ensure that the operator is aware of his her responsibilities 5 Guards must never be removed or t...

Page 6: ...12v 24v DC electrical supply by a qualified electrician Standard wire colour coding is applied where the RED wire terminal must be connected to the positive live supply terminal and the BLACK wire mus...

Page 7: ...be used for cutting steel wire reinforced rubber hydraulic hose or similar OPERATING INSTRUCTIONS To move the hose support pillars object 4 of Appendix 3 Machine Diagram unscrew the clamping handle 1...

Page 8: ...from the blade using the provided hose support pillars It is also essential that the bend is symmetrical about the cutting edge When cutting a hose the hose must not be slammed or forced unnecessarily...

Page 9: ...9 Appendix 1 Mounting Information All dimensions in mm...

Page 10: ...10 Appendix 2 Wiring Schematic...

Page 11: ...11 Appendix 3 Machine Diagram...

Page 12: ...12...

Page 13: ...e HCL mobile Cutter DANGER Cutting blades are extremely sharp and must be handled with extreme care at all times to avoid injury Remove four M6 dome head bolts from the front guard two each side and t...

Page 14: ...pivot block as shown above Note that the tension within the handle spring will attempt to work against this operation during undoing Pivot the handle and pivot linkages the cutting jaws and the pivot...

Page 15: ...p plate can be removed and the blade can be carefully removed and replaced as shown below ensuring that the teeth are pointing in the correct direction Once the new blade is installed these steps can...

Page 16: ...16 SPARE PARTS Part No Description CHBL250325D Toothed blade 250x3x25mm incl adapter 40 25mm CHBL250325 Smooth blade 250x3x25mm incl adapter 40 25mm...

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