Interroll Diverter SH 1500, Installation And Operating Instructions Manual

Page 1: ...INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Diverter SH 1500 Rated width 690 mm M 842 mm L Version 1 0 06 2022 en Translation of original operating instructions...

Page 2: ...tual property right Texts images graphics and the like as well as their arrangement are protected by copyright and other protection laws Reproduction modification transfer or publication of any part o...

Page 3: ...e 8 Field of use 8 Changes to the module 8 Unintended use 9 Personnel qualification 9 Operators 9 Service personnel 9 Electricians 9 Personal protective equipment 10 Dangers 11 Safety devices 11 Heat...

Page 4: ...or lateral diverter 33 Straight roller conveyor front diverter 34 Straight module belt conveyor 80 front diverter 35 Front diverter straight module belt conveyor 50 36 Module conveyor curve front dive...

Page 5: ...el center 61 Replacing the idler pulley 62 Replacing the guide plate 63 Troubleshooting 65 In case of a fault 65 Troubleshooting 65 Spare and wear parts 67 Ordering information 67 Spare parts drawing...

Page 6: ...n to these installation and operating instructions special contractual agreements and technical documents apply to special versions of the module and its additional equipment Installation and operatin...

Page 7: ...that will result in death or serious injury if it is not avoided WARNING Identifies a danger with medium risk that could result in death or serious injury if it is not avoided CAUTION Identifies a dan...

Page 8: ...of use Intended use The module may only be used for industrial applications and in an industrial environment to convey belt conveyor ready goods such as all types of boxes packaged food or beverage un...

Page 9: ...odule is not intended for private end customers Use in a residential area is prohibited without additional assessment and without the use of EMC protective measures that have been adapted accordingly...

Page 10: ...ing instructions Personal protective equipment 4 For all work such as assembly maintenance and cleaning tasks wear personal protective equipment that is suitable and appropriate for the hazard situati...

Page 11: ...such as necklaces or bracelets 4 If you have long hair always wear a hair net Parts lying around or falling off 4 Remove equipment or material which is not required from the workspace 4 Wear safety s...

Page 12: ...e system and operated as part of the system Special mode Special operation refers to all operating modes that are required to guarantee and maintain regular operation Special operating mode Explanatio...

Page 13: ...ication Diverter SH 1500 Components The diverter consists of a cassette belt conveyor and a frame ball module conveyor They are assembled into a diverter 1 1 3 4 2 5 8 6 7 Belt conveyor cassette 1 Idl...

Page 14: ...s used for diverting a suitable conveying goods into 6 different directions Turning the conveying goods is not possible in this process Depending on the size of the module the rated width is 690 mm M...

Page 15: ...transported goods 0 8 m s Ambient temperature 5 to 40 C Incline decline Not suitable Module length 1500 mm Conveying height TOB Preselected in the layouter Motor type control belt webbing Drum motor D...

Page 16: ...r plates Drive drum motor with installed sprockets as OMEGA center drive ball module conveyor and drum motor belt conveyor Rollers idler pulleys return wheels Webbing Ball module conveyor transfer pla...

Page 17: ...ate Level Layout Position No Sales Order No Pos Serial Number Build Year Weight kg 10 4 1 3 2 5 7 8 9 6 Nameplate 1 Arrow in transport direction 6 Machine number 2 Company address 7 Serial number 3 Ty...

Page 18: ...orrect fastening for transport Loosen the transport locks around the package The crossbeams above the top module can then be removed thereby exposing the module The individual module is lifted out of...

Page 19: ...and reflector are already pre assembled and connected The side guides universal support side guide brackets and side guides are also delivered assembled The installation tasks are divided into two sec...

Page 20: ...e supports is intended for this purpose It is recommended to connect a grounding connection with grounding cable every 20 m Orientation 4 Align the module using the height adjustable feet of the suppo...

Page 21: ...injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts always work in pairs or use suitable lifting devices The module sits on at least one...

Page 22: ...sembled but integration into a complete system may still require individual installation tasks Install the universal support see Installing the universal support page 23 Fasten the side guide see Inst...

Page 23: ...on of adjustable side guide photo cell or reflector 1 5 4 2 6 3 7 1 Side frame 5 Clamping plate 2 Side guide bracket 6 Torx screw 3 Torx screw 7 Universal support 4 Mounting bracket Z bracket DANGER D...

Page 24: ...ate 5 with universal support 7 from below into position at the profile of the side frame The profile of the side frame is located between clamping plate and universal support 4 Tighten the screw 6 at...

Page 25: ...hile they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Fasten screws with a...

Page 26: ...ile of the side frame The flexible universal support enables adjusting the sensors with respect to height and distance and correctly align them to each other DANGER Danger to life from electrocution a...

Page 27: ...oosen screw 3 in the universal support 5 but do not remove it 4 Bring clamping plate 6 with universal support 5 from below into position at the profile of the side frame 7 The profile of the side fram...

Page 28: ...into position at the profile of the side frame 4 The profile of the side frame is located between clamping plate and universal support 4 Tighten the screw 6 at the desired location 4 After installing...

Page 29: ...g between modules If no profile connectors are used alternative measures must be taken for grounding The modules are aligned based on the top edge of the roller conveyor or module conveyor Suitable to...

Page 30: ...de profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjuste...

Page 31: ...dule belt conveyor HD contact guard bottom 9 Nut 5 Module belt conveyor HD contact guard top This connection does not allow incline or decline The conveying direction is only allowed from left to righ...

Page 32: ...ach contact guard 5 at the top at side profile of module belt conveyor 7 for the drum motor HD and fasten it with screws 6 4 Fasten module connector 8 on the right and left at the bottom of the side p...

Page 33: ...ide profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjust...

Page 34: ...ne or decline 4 Position the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Che...

Page 35: ...odules to be connected 1 5 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a...

Page 36: ...tion the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignm...

Page 37: ...e modules must be observed Module conveyor curve diverter L 2 1 1 Diverter 2 Module conveyor curve 4 Position the modules to be connected 1 2 in such a way that the side profiles are aligned 4 Align t...

Page 38: ...r curve 3 Connecting tab 2 Torx screw 4 Diverter 4 Position the modules to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height ad...

Page 39: ...necting tab 2 Module conveyor curve 4 Torx screw 4 Position the modules to be connected 1 2 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height ad...

Page 40: ...s to be connected 1 4 in such a way that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spir...

Page 41: ...adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Use the connecting plate 1 2 to connect the two modules at the unders...

Page 42: ...edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure the adjusted height 4 Fasten connecting tab 1 4 on...

Page 43: ...hoes and work clothing The module has been checked at the factory Module conveyor setting and module conveyor tension are preset at the factory and generally do not have to be changed Nevertheless the...

Page 44: ...arts of the body and clothing being pulled into the module 4 Do not remove the protective covers 4 Wear personal protective equipment 4 Avoid jewelry and bracelets CAUTION Danger from shearing between...

Page 45: ...ve all legal regulations and hygiene regulations for food safety 4 Use solely food safe lubricants as well as cleaning and disinfecting agents 4 Observe the cleaning intervals CAUTION Risk of injury f...

Page 46: ...cleaning particularly not for the roller conveyors Manual cleaning The conveyor platform is not designed for cleaning with alkaline or acidic cleaning agents In particular rollers and drive rollers s...

Page 47: ...the surfaces at an angle of 45 4 For a more thorough cleaning clean seals grooves and other recesses with a soft brush 4 In case of heavy contamination use a soft brush and or a plastic scraper togeth...

Page 48: ...polypropylene PP and polyamide PA Acidic acid aqueous solution 5 Calcium chloride aqueous solution 10 Dimethylformamide Dioctylphthalate Ethyl ether Isopropanol Soap solution aqueous solution Sodium...

Page 49: ...pairs 4 Use suitable loading and lifting equipment Secure the module against falling or tipping CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cleani...

Page 50: ...component Control ball belt Weekly Check belt carrying side for cleanliness Clean dry as required Control ball belt Every 6 months Check running behavior and tension Adjust as required Check for dama...

Page 51: ...ing electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Removing installing the side plates 2 1 4 3 3 1 4 2 Removing the side p...

Page 52: ...from the frame 1 Belt conveyor cassette 3 Ball module conveyor frame 2 Torx screw DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems wh...

Page 53: ...module is shut down 4 Remove the ball module conveyor see Replacing the ball module conveyor page 56 4 Remove the side covers see Removing installing the side plates page 51 4 Loosen screws 2 at every...

Page 54: ...eplacing cable tie holders threaded plates and cable sleeve at the ball module conveyor 1 Torx screw cable sleeve 5 Torx screw cable tie holder 2 Cable sleeve 6 Cable tie holder 3 Torx screw threaded...

Page 55: ...ose of the old cable tie holders 4 Attach new cable tie holders 6 at the side frames 8 4 Remove screws 1 from cable sleeves 3 and detach cable sleeve from the side frame 8 4 Remove screws 3 on the rig...

Page 56: ...te page 63 Replacing the ball module conveyor 1 1 2 2 4 5 3 3 Ball module conveyor path 1 Idler pulley 4 Drum motor 2 Outside return wheel 5 Ball module conveyor 3 Center return wheel DANGER Danger to...

Page 57: ...maintenance tasks on 400 V conveyor systems while they are in operation can cause life threatening electrocution and serious crushing 4 Power down the entire conveyor module and ensure that it cannot...

Page 58: ...the module from the two threaded plates 2 in each case and remove them pull the drum motor 3 downward out of the side frames 4 Guide the new drum motor 3 from below into the opening of the side frame...

Page 59: ...ening torque of 3 5 Nm Requirement R The module is shut down 4 Remove the ball module conveyor see Replacing the ball module conveyor page 56 4 Remove the drum motor see Replacing the drum motor page...

Page 60: ...conveyor module and ensure that it cannot be started accidentally Requirement R The module is shut down 4 Remove the ball module conveyor see Replacing the ball module conveyor page 56 4 Remove the s...

Page 61: ...Replacing the return wheel center 1 Side frame 3 Return wheel 2 Torx screw DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400 V conveyor systems while they...

Page 62: ...pose of the old return wheel 4 Push new return wheel 3 between the side frames 1 and fasten with screw 2 on the right and left at the side frames 1 from the outside 4 Reattach side covers and ball mod...

Page 63: ...e the idler pulley at the front and rear out of the side frames Unscrew screws 1 on the right and left in the side frames 2 and take the idler pulley 3 out to the side 4 Properly dispose of the old id...

Page 64: ...erious crushing 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Requirement R The module is shut down 4 Remove the ball module conveyor see Replacing the ball...

Page 65: ...dule at an angle Align conveying goods parallel to the side guide Center of gravity of the load is not centered Align the center of gravity of the load Transport process cannot be started and motor do...

Page 66: ...conveyor path Motor circuit breaker is triggered due to excessive current consumption Gear box defective bearing of drive roller idler pulley defective Replace the defective part Short circuit Check e...

Page 67: ...ts for the connector sets can be ordered from Interroll upon request The different connector sets are matched to all available conveyor modules and include static connectors as well as safety relevant...

Page 68: ...Interroll Diverter SH 1500 Spare and wear parts 68 Version 1 0 06 2022 en Translation of original operating instructions Spare parts drawing 3 6 1 7 1 2 4 5 8 9 9 10 8 8 7 8 Diverter SH 1500...

Page 69: ...sleeve 1130315 W 4 Individual module conveyor sprocket 63171643 5 Module conveyor drive assembly drum motor with installed sprockets See project data S 6 Ball module conveyor module conveyor QNB 685 3...

Page 70: ...ns For all work on and with the module the legal regulations concerning waste avoidance and proper disposal and recycling must be followed NOTICE Substances with a water hazard class such as greases a...

Page 71: ...5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The special technical documents mentioned in Appendix VII B have been prepared and will be transmitted to the responsible authority if...

Page 72: ...nterroll Diverter SH 1500 Declaration of incorporation 72 Version 1 0 06 2022 en Translation of original operating instructions Hueckelhoven Baal dated 16 May 2022 Dr Hauke Tiedemann Managing Director...

Page 73: ...4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The specific technical documentation according to Annex VII B has been prepared and will be submitted to the competent authority if...

Page 74: ...be put into operation when it has been established that the complete machine system in which the partly completed machine is to be installed is to be installed complies with the provisions of this dir...

Page 75: ...e notes from Interroll Operation of the motor without suitable motor protection Not connecting the internal Interroll thermal circuit breaker if available Reversing the rotational direction before the...

Page 76: ...For your local contacts please visit interroll com contact copyright Version 1 0 06 2022 en Translation of original operating instructions...