Interroll DP 0080, User Manual

Page 1: ...INSPIRED BY EFFICIENCY User Manual Interroll Pallet Drive DP 0080 DP 0089...

Page 2: ...s document We reserve the right to change the documented products and product information at any time Copyright intellectual property right Texts images graphics and the like as well as their arrangem...

Page 3: ...hnical data 12 3 6 Electrical data 13 3 6 1 DP 0080 3 phase and DP 0089 3 phase 13 3 7 Dimensions 13 4 Options and accessories 15 4 1 Electromagnetic brake for the Pallet Drive 15 4 2 Asynchronous Pal...

Page 4: ...ion 25 7 2 1 Checks before every startup 26 7 3 Procedure in case of accident or fault 26 8 Maintenance and cleaning 27 8 1 Warning notices concerning maintenance and cleaning 27 8 2 Preparation for m...

Page 5: ...e to the Pallet Drive Pass the instruction manual on to any subsequent operator or occupant NOTICE The manufacturer does not accept any liability for faults or defects due to non observance of this in...

Page 6: ...e Pallet Drive must not be used for transporting people The Pallet Drive is not intended for use under impact or shock loads The Pallet Drive is not designed to be used under water Such a use leads to...

Page 7: ...with applicable regulations Before turning on the Pallet Drive ensure that no unauthorized persons are near the conveyor Electricity Perform any installation and maintenance tasks only after followin...

Page 8: ...le damages unusual noise and firm seating of fittings screws and nuts An additional maintenance is not required Do not open the Pallet Drive Accidental motor start Take care during installation mainte...

Page 9: ...to the motor in case of overheating Integrated electromagnetic brake The integrated electromagnetic brake can hold loads It acts directly on the rotor shaft of the Pallet Drive and is driven by a rec...

Page 10: ...5 A 48 V DC Service life 2 000 cycles AC cos 1 6 3 A 250 V AC Reset temperature 40 K 15 K Resistance 50 m Contact bounce time 1 ms 3 3 Type plate of Pallet Drive The information on the nameplate of th...

Page 11: ...Version 1 2 08 2022 en Translation of original operating instructions 11 of 40 Product information Nameplate 1 for Pallet Drive DP 0080 DP 0089 Nameplate 2 for Pallet Drive DP 0080 DP 0089...

Page 12: ...ber 25 Manufactured week year country 15 Manufacturer s address 27 Technical data of option 3 4 Product identification The information given below is required in order to identify a Pallet Drive The v...

Page 13: ...n 1 Hz V A kgcm2 Nm 0 07 2 2889 50 400 0 33 0 56 0 54 1 25 4 2 4 4 5 4 0 23 72 7 0 07 2 2889 50 230 0 57 0 56 0 54 1 25 4 2 4 4 5 4 0 23 72 7 3 7 Dimensions All length related dimensions in the catalo...

Page 14: ...4 of 40 Version 1 2 08 2022 en Translation of original operating instructions Product information Dimensions of Pallet Drive Type A mm EL mm AGL mm DP 0080 80 RL V 13 RL V 28 DP 0089 89 RL V 13 RL V 2...

Page 15: ...Pallet Drive as well as the ambient temperature For safety reasons the specified braking torque should be reduced by 50 for load calculations Brake type Rated braking torque Rated output Rated supply...

Page 16: ...Parameters such as smooth running test quality motor is running smoothly and noise development are also affected positively by high frequencies Voltage increase Interroll motor windings are designed f...

Page 17: ...ven these settings the inverter is generally not immediately ready for operation The parameters have to be adjusted to the respective motor For frequency inverters sold by Interroll startup instructio...

Page 18: ...due to improper transport Avoid strong impacts during transport Do not lift the Pallet Drive at the cable or at the terminal box Do not transfer the Pallet Drives between warm and cold environments Th...

Page 19: ...ened service life of the Pallet Drive Do not drop or mishandle the Pallet Drive to avoid internal damages Prior to the installation inspect each Pallet Drive for damage after storage Do not hold carry...

Page 20: ...surfaces of the Pallet Drive are held by the mounting brackets cable side 3 Ensure that the distance between the key surfaces and the bracket is free from play 4 On the side without cable use a screw...

Page 21: ...DC voltage supply it will lead to permanent damages 6 4 Electrical connection of the Pallet Drive 6 4 1 Connection of the Pallet Drive with cable 1 Ensure that the motor is connected to the correct su...

Page 22: ...Cable connections 3 phase 7 2 core cable winding for 1 voltage delta or star connection switched internally with brake Delta connection Low voltage Star connection High voltage 3 phase 7 2 core cable...

Page 23: ...warranty if the motor fails 6 4 5 Frequency inverter Asynchronous Pallet Drives can be operated with frequency inverters Frequency inverters from Interroll are general adjusted to factory setting and...

Page 24: ...y brake is required install a suitable additional safety brake system NOTICE Damage of the Pallet Drive and the brake if both are operated simultaneously Route the control circuits in such a way that...

Page 25: ...features the correct tension according to the recommendations from Interroll 5 Ensure that all bolts are tightened according to the specifications 6 Ensure that no additional dangerous areas arise due...

Page 26: ...y 7 2 1 Checks before every startup 1 Check the Pallet Drive for visible damage 2 Ensure that no contact points exist between objects conveyor belts and rotating or moving parts 3 Ensure that the Pall...

Page 27: ...ff the main power switch to switch off the Pallet Drive 3 Open terminal box or distribution box and disconnect the cables 4 Attach a sign to the control station that maintenance work is in progress 8...

Page 28: ...or winding phase error Replace Pallet Drive or contact the local Interroll dealer Motor winding short circuit insulation fault Replace Pallet Drive or contact the local Interroll dealer Brake is not t...

Page 29: ...tings at frequency inverter Check whether the frequency inverter settings meet the specifications of the Pallet Drive and change them if necessary Loud noise of Pallet Drive during regular operation I...

Page 30: ...h leads to overload in the other two phases separating failure Check power supply to all phases Check continuity current and resistance of each phase winding Replace Pallet Drive or contact the local...

Page 31: ...h Hz is present Wrong connection Never connect the rectifier to the frequency inverter Ensure that the brake was connected according to connection diagram Insufficient shielding against external volta...

Page 32: ...ter switching off the power Ensure that the Pallet Drive cannot be turned on accidentally 1 Disconnect the motor cable from the power supply and motor control 2 Remove holding plate from the motor mou...

Page 33: ...artup current to rated current MS MN Ratio of starting torque to rated torque MP MN Ratio of pull up torque to rated torque MB MN Ratio of pull out torque to rated torque MN in Nm Rated torque of roto...

Page 34: ...inverter L1 Phase 1 L2 Phase 2 L3 Phase 3 N Neutral conductor NC Not connected Ref Reference signal 0 Ref Reference signal Sin Sine signal 0 Sin Sine signal T1 Input thermistor T2 Output thermistor TC...

Page 35: ...nal operating instructions 35 of 40 Appendix Color coding Color coding of cables in the connection diagrams bk black gn green pk pink wh white bn brown gy gray rd red ye yellow bu blue or orange vi vt...

Page 36: ...able The commissioning of the incomplete machine is prohibited until the conformity of the overall machine system in which it is installed with the EC Machinery Directive has been declared Authorised...

Page 37: ...and the associated UKCA marking in accordance with the aforementioned Directives In addition to the information specified above the manufacturer declares that The health and safety requirements have b...

Page 38: ...38 of 40 Version 1 2 08 2022 en Translation of original operating instructions Appendix...

Page 39: ...Version 1 2 08 2022 en Translation of original operating instructions 39 of 40...

Page 40: ...INSPIREDBY EFFICIENCY 2022 INTERROLL EN 08 2022 Version 1 2...