Interroll RollerDrive EC200, User Manual

Page 1: ...User Manual Interroll RollerDrive EC200...

Page 2: ...l 1 910 799 11 00 Fax 1 910 392 38 22 www interroll com Copyright The copyright of this manual remains with Interroll Corporation This manual includes regulations and technical drawings which may not...

Page 3: ...Dimensions of the motor shaft 13 Dimensions of idler cartridges 14 Groove locations 15 Conical RollerDrives 16 Transport and storage Transport 17 Storage 17 Assembly Warning notices concerning assembl...

Page 4: ...oes not accept any liability for malfunctions or defects due to non observance of this manual If you have any questions after reading the user manual feel free to contact our customer service See the...

Page 5: ...on Further symbols This symbol marks the steps that have to be carried out This symbol identifies possible material damage Information about how to avoid the damage Important This symbol displays safe...

Page 6: ...ds such as parts cartons totes or boxes It must be integrated in a conveyor module or a conveying system Any other use is considered inappropriate Use of the RollerDrive EC200 is only allowed in the a...

Page 7: ...Drive for visible damage In case of fumes unusual noise or blocked or damaged goods stop the RollerDrive at once and ensure that the RollerDrive cannot be started accidentally Contact qualified person...

Page 8: ...n be used in dusty and or moist environments due to its protection class IP54 or IP66 The RollerDrive EC200 is powered by a brushless electronically commutated 24 VDC motor with an integrated 4 quadra...

Page 9: ...for more than 10 seconds the motor will be switched off and the failure signal will be set The RollerDrive EC200 will try to start again after 60 seconds If the RollerDrive is running at chosen speed...

Page 10: ...o load current 0 4 A Maximum continuous current 2 1 A Maximum peak current 5 5 A Mechanical performance 25 W System efficiency drive 49 Maximum ripple from power supply 3 Noise emission mounted 55 dB...

Page 11: ...1 operation 6SHHG YV 7RUTXH XUUHQW YV 7RUTXH 7RUTXH LQ OE 7RUTXH 1P 7DQJHQWLDO IRUFH 7 OEI 7DQJHQWLDO IRUFH 7 1 V P G H H S 6 y y y y y y P S I G H H S 6 y y y y y y W Q H U U X V X y y y y 0D LPXP FR...

Page 12: ...roll DriveControls DC EC200 EC300 13 1 or Z Card EC 6SHHG YV 7RUTXH XUUHQW YV 7RUTXH 7RUTXH LQ OE 7RUTXH 1P V P G H H S 6 y y y y y y P S I G H H S 6 y y y y y y W Q H U U X V X y y y y 0D LPXP FRQWLQ...

Page 13: ...ailure output Low no failure High failure 5 gray Speed start signal analog Range 0 to 24 VDC Stop brake 0 to 2 VDC Speed 2 4 VDC to 5 VDC Incline ratio 1 V 114 6 revs min gear ratio Max speed 5 VDC to...

Page 14: ...rive does not run within the specified tolerance of 5 Rotary switch speed setting at DriveControl Voltage setting on pin 5 VDC Speed of transport m s ft min 5 Gear ratio 12 1 Gear ratio 16 1 Gear rati...

Page 15: ...RLEU is mainly used in Europe and Asia RLUS is mainly used in North and South America Spring loaded 11 mm 0 44 in hex Female threaded M8 FTM8 floating Dimensions of the motor shaft Standard configurat...

Page 16: ...g Straight O ring hub Multi rib hub Timing belt hub Poly Chain GT 8 mm pitch 18 teeth RLEU RLUS 5 mm 0 2 in 15 5 mm 0 61 in 5 8 5 86 PP LQ PP LQ PP LQ PP LQ 5 8 5 86 PP LQ PP LQ m PP LQ PP LQ PP LQ 5...

Page 17: ...shaft 3 8 in pitch 20 teeth 11 mm 0 44 in hex spring loaded Female threaded M8 FTM8 floating 9 5 mm 0 37 in 16 8 mm 0 66 in 35 mm 1 38 in RLEU RLUS 60 9 mm 2 4 in PLQ PP LQ PLQ PP LQ IRU WXEH GLDPHWH...

Page 18: ...1 mm 0 44 in RLUS B F 3 mm 0 12 in With O ring hub RLEU B F 37 mm 1 46 in RLUS B F 3 mm 0 12 in B F Width between the conveyor frames Due to the conical sleeves they are only available in certain stan...

Page 19: ...arranty report any damage caused by transport instantly to the transport company and Interroll Do not transfer the RollerDrives between warm and cold environments This may cause condensing water Stora...

Page 20: ...e holes in the frame Ensure that the proper torque see assembly instructions is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting Do not twist the mo...

Page 21: ...r DriveControl to malfunction or fail prematurely Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief Minimum motor cable bend radius 5x ca...

Page 22: ...conveyor frame and insert the motor shaft into the hex hole Place one or two standard 4 mm max 5 mm 3 16 in O rings or RollerDrive belts if used on the idler end of the RollerDrive Hint Use caution w...

Page 23: ...allow it to pop into the hole in the frame Inserting the FTM8 idler shaft Place a split lock washer onto a M8x20 bolt Align the RollerDrive with the hole in the frame and thread the M8 bolt and split...

Page 24: ...threaded motor shaft Ensure that star washers are mounted on both sides of the profile Use a torque wrench to tighten this outer nut with 35 Nm 308 in lbf while ensuring that the inner nut is not rota...

Page 25: ...installation If you use the recommended DriveControl see DriveControls for the RollerDrive EC200 page 10 connect the motor plug to the DriveControl If you do not use the DriveControl connect your con...

Page 26: ...or the way goods are placed on the conveyor Ensure that the RollerDrive is not blocked Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accid...

Page 27: ...roken down it has to be replaced Install a new RollerDrive see Abandonment page 27 and see Inserting the RollerDrive EC200 in the conveyor frame page 20 Cleaning Increased surface friction reduces the...

Page 28: ...ply Plugs not connected properly Check cable connection RollerDrive is rotating in the wrong direction or at the wrong speed Wrong DriveControl setting at speed and direction rotary switch Change sett...

Page 29: ...er shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specif...

Page 30: ...lt Belts of 4 mm 0 16 in and max 5 mm 0 20 in diameter Multi rib belt Drive head with 9 grooves for flexible V ribbed belts PJ form ISO 9981 DIN 7867 Pitch 2 34 mm 0 09 in Belts with a max of 4 ribs P...

Page 31: ...Machine Directive and therefore does not fully comply with the requirements of this directive It must not be put into service until the machinery into which it is to be incorporated has been declared...

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