Intewa AQUALOOP System GW 1200 L, Installation And Operating Instructions Manual

Page 1: ...com AQUALOOP System GW greywater recycling AQUALOOP System GW 300 L AQUALOOP System GW 600 L AQUALOOP System GW 900 L AQUALOOP System GW 1200 L AQUALOOP System GW 1500 L AQUALOOP System GW 1800 L Ins...

Page 2: ...rview 22 7 2 1 Operating mode display 26 7 2 2 Menu settings and description 27 8 Installation and connection 31 8 1 Data plate and labelling of the control unit 33 9 System start up 34 9 1 Tightness...

Page 3: ...ter once for the amount of mains water used and once for the amount sent down the waste pipe By installing an AQUALOOP grey water system and re using your water again around the home you save twice as...

Page 4: ...600 300 900 400 1200 500 1500 600 1800 Al MS Membrane station pcs 1 1 1 1 1 1 Al MEM Membrane cartridge pcs 1 2 3 4 5 6 AL F100 Preliminary filter pcs 1 1 1 1 1 1 AL FK Support medium L 30 60 90 120 1...

Page 5: ...tly routed into the sewer In the bio reactor the grey water is treated biologically aeration growth bodies The aeration 9 is produced by the Blower and regulated by the AQUALOOP control unit 10 The ae...

Page 6: ...or possibly destroyed Furthermore the outlet water quality can t be guaranteed for safe reuse in this case Water inlet qualities and substances which are not allowed Faeces and kitchen water fats and...

Page 7: ...AQUALOOP System GW 0900 L AQUALOOP System GW 1200 L AQUALOOP System GW 1500 L AQUALOOP System GW 1800 L The model designations are tested to meet the requirements in NSF ANSI 350 corresponding to the...

Page 8: ...alled A damaged product can be dangerous A floor drain has to be provided near the installation site which can collect inadvertent water discharge such as with pump defect pipe breakage etc and preven...

Page 9: ...e requirements of the following EU directives and conforms to the following safety standards for electrical appliances EC directives for machines 89 392 EWG in accordance with 91 368 EWG EC Low voltag...

Page 10: ...r amount 7 Installation material Connection pipe for pre filter 110mm 3 pcs cable ducts PG 11 with nut clear water hose 1 aerator hose inside and outside Data plate and service label no shown Fig Scop...

Page 11: ...n pump 24 V DC max 4 A Back flush pump 24 V DC max 4 A Blower Air 24 V DC max 4 A alternative Signal inputs Bioreactor MIN BR min Floating switch normally open contact Clear water tank MAX CL max Floa...

Page 12: ...with the supplied screwdriver 1 Insert slotted screwdriver in the top opening then press from top arrow direction and hold 2 Insert cable in the opening underneath Then release the screwdriver termina...

Page 13: ...eight of the clear water hose outlet HCL outlet HSewer Pump cable 2 x 0 75mm x 6mm 3 m Protection type of pump IP68 Material PVC Fittings ABS Pump body PE Pump ceramic Pump axle SS304 back flush tank...

Page 14: ...13 All connection points are sealed with O rings or flat seals Fig Connectors of the membrane station GS 1 1 O Ring GS 2 1 Flat seals GS 3 1 Flat seal GS 4 1 O Ring...

Page 15: ...membrane pressure 0 7 bar Max back flush pressure 2 5 bar Max free chlorine at 25 C or subordinate 5000 ppm at 9 5 pH during chemical treatment Max treatment pollution free chlorine 1 0 Mio ppmh hour...

Page 16: ...pwards in the cartridge through the fibre bundles The lower side of membrane used with the blower connection can be distinguished by the larger holes The top side of membrane with the permeate connect...

Page 17: ...m x 120 mm Mesh size scalping screen 2 mm Overflow siphon 1 25 mm Sludge pump connection 1 1 4 Skimmer integrated Non return valve DN100 integrated Height difference Inlet outlet 50 mm Material filter...

Page 18: ...28 l min 75 145 l min 110 280 l min Power consumption 29 W 65 W 100 W 130 W 215 W Hose connection hose 18 mm 18 mm 26 mm 26 mm 26 mm Proctection class IP54 IP54 IP54 IP54 IP54 Weight incl wall braket...

Page 19: ...l stainless steel PP NBR PVC 6 8 Sludge pump Article AL VIP130 6 AL VIP130 6 B on request Operating voltage AL VIP130 6 230 V AC 50 Hz 4A AL VIP130 6 B 230 V AC 60 Hz 4A on request Dimension 165 x 290...

Page 20: ...5 6 4 3 4 3 2 1 ON 1 2 NIMH 200mAh 15 17 Sig GND Ub ADr Pump Sig GND Float Sw BR min PE N L 230V AIR PE N L 230V SLUDGE PE N L 230V IN GNDS Pump Suction GNDS AIR GNDS Pump Backflush Sig GND Float Sw B...

Page 21: ...lower Max switching voltage 400V AC Rated voltage 250 V AC Rated current 12A PE Green yellow N blue L brown 11 230V Sludge Sludge pump Max switching voltage 400V AC Rated voltage 250 V AC Rated curren...

Page 22: ...21 Fig Electrical connection plan upper pump lower pump...

Page 23: ...Air ON OFF BRmin CLmax Menu1 Change number of MEM NEXT MEM 2 ENTER Set NEXT NEXT ENTER ENTER NEXT ENTER ENTER Key Infinite loop up until a selection is made with ENTER NEXT NEXT ENTER ENTER Key Return...

Page 24: ...xt to next test ENTER Backflash ON Menu4 Test Suction P ADr 1 200bar Autostop 5 59 min Stop with ENTER Exit Menu4 Test Backflush P ADr 1 200bar Autostop 5 59 min Stop with ENTER Exit NEXT NEXT NEXT EN...

Page 25: ...A2 Menu9 Change A1 A2 suction Next exit menu ENTER change A1 A2 NEXT ENTER ENTER ENTER Menu6 Change hour Next 10 26 00h ENTER set hour Menu6 Change minute Next 09 27 00h ENTER set minute NEXT NEXT NEX...

Page 26: ...T exit no change ENTER confirm output ENTER ENTER NEXT NEXT ENTER NEXT Setting process as in Menu 6 NEXT Menu12 Set time Filter Next 046 s 10 d ENTER set secound Setting process as in Menu 6 Menu12 ne...

Page 27: ...BRmin full BRmin empty Number of pump cycle Suction A1 A2 Start time Pump cycle T2 Clear water tank MAX Water level CLmax full CLmax empty Current Pump cycle A no display in aeration mode 14 22 08h A...

Page 28: ...MEM 1 3 Start time T1 T1 03 00 hrs 4 Start time T2 T2 15 00 hrs 5 Pump cycles A1 A2 55 0 6 Blower time Air ON Air OFF 5 5 min min 7 Suction overflow SO 0 week 8 Sludge pump SLP t 14 30 days sec Menu 1...

Page 29: ...ion The running time t of the sludge pump should be selected in such a way so that the pump extracts out once a week 25 of the net bioreactor volume VBR use Example of dimensioning for a grey water un...

Page 30: ...hours on battery life in the event of a power failure Thereafter the capacity of the battery is exhausted Display switches off When the external AC switching power supply comes on again after a batter...

Page 31: ...The aeration always starts with Air ON after any adjustments to the time have been made Setting example for various aeration types Timed aeration Air ON Off 5 10 5 Minutes aeration 10 Minutes Pause Co...

Page 32: ...p and suction overflow The suction overflow hose is connected to the pipe socket 2 and secured with a hose clamp The sludge pump pipe is connected with the sludge pump connector 3 of the pre filter Th...

Page 33: ...sensor cable is connected with the controll unit Membrane station The clear water hose is connected to the back flushing tank 7 and connection device 6 Note The system is designed for indoor restrict...

Page 34: ...GmbH Address J licher Str 336 52070 Aachen Germany Tel 0241 96605 0 Note Allinformation for the installationand how to run the AQUALOOP grey water system are descripted in the manual In the event that...

Page 35: ...of delivery Then the blower is started in test mode The membrane station is then immersed in tank water up to the mid line of the back flushing tank If no bubbles can be seen in the water then all scr...

Page 36: ...te Thereafter revert back to suction pump If the suction pump requires some time to refill the back flush tank then before the permeate flows out of the clear water hose it can be noted that the back...

Page 37: ...mber of failures in status mode in a period of 24 h for instance If the number increases and the reason is not a general power failure then the power supply is to be checked Display after power failur...

Page 38: ...r too low 30cm Please check the blower replace is necessary If a power failure occurred for more than 1 day please repeat the start up phase of the bio reactor Cap 9 2 Optional if the pressure sensor...

Page 39: ...Checked and cleaned every 2 months Suction back flush pump Checked every 6 months after 20 000 hrs running time Floating switch Checked every 6 months Pressure sensor Checked every 6 months Blower Fil...

Page 40: ...t after the replacement of the twin pump unit look chapter 9 1 11 3 Floating switch The float switch is tested by manually positioning it into the two switch positions Empty lower position Full upper...

Page 41: ...ould be checked every three months and should be replaced yearly Detailed information can be found in the separate blower instruction manual MEDO LA Blower Piston Set Assembly replacement period It is...

Page 42: ...er ring is rotated from the LOCK position to the OPEN position counter clockwise to open the cartridge The grey underside of the membrane must be held secure The outer ring can be removed in the OPEN...

Page 43: ...o 2 0 l min Required accessories Bracket and connection hose separate cleaning container container size depends on the number of membranes on the Membrane Station 11 6 2 1 In Situ cleaning in the bior...

Page 44: ...n1 BRmin1 Fig Connection device normal filtration working Fig Cleaning device with connected canister chem fluid Shut off valve V1 open Shut off valve V1 close Shut off valve V2 close Shut off valve V...

Page 45: ...he cleaning solution must be refilled during the cleaning process in the case where more than three membranes are installed as the back flushing tank has only approx 6 l holding capacity and each memb...

Page 46: ...normal pressure and flow rate for 24 hours Therefore the start times T1 and T2 and filtration cycles have to be set Start times T1 T2 16 00 04 00 Suction cycles A1 A2 30 30 After the cleaning process...

Page 47: ...all drug stores as granulate packets Dissolve 20 g per cartridge in 2 l warm clean water 30 C b Available in all drug stores also as liquid concentrate e g with 30 acid portion Dilute 69 ml per cartri...

Page 48: ...160 l 1 6 kg Tab Examples for different initial concentration and mixing ratio 11 7 Bio reactor The bio reactor itself needs no periodic cleaning The removal of the sludge is done by the sludge pump w...

Page 49: ...mp unit ALMS P 600 703 Membrane incl PVC connection bends AL MEM 230 010 Seal set 2 pcs O ring 2 pcs flat seal ALMEM SEAL 600 715 AQUALOOP Blower 30 L AL BL30L 230 035 AQUALOOP Blower 60 L AL BL30L 23...

Page 50: ...ength Order description AL CTANK 60L AQUALOOP Cleaning tank 60 Litres Suitable for external cleaning of one single membrane station Tank volume 60 Litres Dimenstion 164 x 486 mm Order description AL C...

Page 51: ...anufacturer is not responsible for any delay or damages caused by defective components or materials for loss incurred because of interruption of service or for any other special or consequential damag...

Page 52: ...provider should assure their technicians are properly vetted to local standards and perform a background check 3 Service providers should provide insurance and financial bonding covering a Financial...

Page 53: ...ate service costs in advance The warranty provisions are included in our sales conditions and can be viewed at http www intewa de en cs contact legal conditions terms of sale For customers in other co...

Page 54: ...53 INTEWA GmbH Version 1 0 h Subject to technical changes...