Invacare AVIVA RX40, Service Manual

Page 1: ...eelchair service manual Pronto M41 Bora Spectra XTR Series Kite Series TDX SP2 Series Storm Series FDX Fox en Seating System Service Manual PROVIDER Keep this manual The procedures in this manual MUST...

Page 2: ...ation duplication or modification in whole or in part is prohibited without prior written permission from Invacare Trademarks are identified by and All trademarks are owned by or licensed to Invacare...

Page 3: ...backrest frame 24 5 7 Replacing armrests and upper body support options 24 5 7 1 Removing Installing armrest 24 5 7 2 Removing Installing armrest 24 5 7 3 Replacing skirt guard on inrigged armrest wit...

Page 4: ...parts catalogue Spare parts must match original Invacare parts Only use spare parts which have been approved by Invacare The product may only be maintained and overhauled by qualified personnel The mi...

Page 5: ...sults in injury hazards to your hands Note the high weight of some components This applies especially to the removal of drive units batteries and the seat CAUTION Injury hazard if the mobility device...

Page 6: ...arranty for safe mobility device driving behavior especially tipping stability for this standard drive program Mark all current settings for the mobility device seat armrests backrest etc and the asso...

Page 7: ...tation Manual cleaning Surface of used device Before repair or reconditioning Use saturated towel to apply cleaning detergent and remove residues after impact Cleaning and disinfection Disinfection Su...

Page 8: ...logue When modifying the seat width the backrest width must also be correspondingly adapted See 4 1 2 Adjusting Backrest Width page 9 3 mm Allen key Seat plates TX25 Torx key Sling seat 5 mm Allen key...

Page 9: ...est fixations D Installing Parts 1 Install parts in reverse order 2 Test all functions 4 1 2 Adjusting Backrest Width The backrest width of 550 mm cannot be retrofitted Contact Invacare for more infor...

Page 10: ...t bolts C and tighten with nuts D 9 Install shrouds B 10 Insert and tighten screws A Fig 4 9 Top actuator fixation bracket serves as an example 11 Install backrest to mounting bracket 12 Adjust straps...

Page 11: ...lex3 backrest apart a 1 will be visible in the small rectangular cut out After pulling Flex3 backrest apart a 2 will be visible in the small rectangular cut out 5 Re insert two screws A into middle pl...

Page 12: ...nual 4 2 Adjusting adapter for universal seat 4 2 1 Adjusting universal seat adapter width Tools 3 mm Allen key 10 mm wrench 1 Loosen and remove four screws A 2 Put seating plate on top of adapter pla...

Page 13: ...Setup 4 Insert four screws A 5 Tighten four screws 1604311 G 13...

Page 14: ...4 15 4781 5 8 15 8750 41 64 16 2719 21 32 16 6688 43 64 17 0656 11 16 17 4625 45 64 17 8594 23 32 18 2563 47 64 18 6531 3 4 19 0500 49 64 19 4469 25 32 19 8438 51 64 20 2406 13 16 20 6375 53 64 21 034...

Page 15: ...terface see chapter 5 3 8 Overview seat interfaces page 19 G H Remote holder remote holder for attendant headrest adapters see chapter 5 3 5 Remote Brackets and Headrest Adapters page 16 5 3 2 Backres...

Page 16: ...remote brackets that can be mounted to armrest see 5 3 5 Remote Brackets and Headrest Adapters page 16 T Armrest Flip up Following Padded Inrigged Function Available armrest bracket length T armrest R...

Page 17: ...armrest or on nucleus midline holder Modulite with nucleus midline holder can carry additional brackets remotes and switches An adapter is needed to mount nucleus midline holder to slot at the armrest...

Page 18: ...t the push handles at the backrest frame of the power wheelchair Attendant remote bracket for primary remotes Attendant remote bracket for e g Attendant Control Unit ACU Remote bracket can be mounted...

Page 19: ...with seatplates C C C Telescopic seat frame A A A or B B B with sling seat C C C Telescopic seat frame A A A or B B B with universal adapter C C C Telescopic seat frame B is used for powered tilt wit...

Page 20: ...d tilt and center of gravity shift Column lifter 5 4 Replacing backrest For backrest styles see 5 3 2 Backrest styles page 15 5 4 1 Replacing standard backrest Tools 5 mm Allen key 10 mm wrench 13 mm...

Page 21: ...n screws 5 4 3 Replacing Backrest Mounting Bracket 6 mm Allen key The mounting brackets for the Flex3 backrest and a seat width of 530 mm are inrigged The course of action is the same Removing Bracket...

Page 22: ...ttom side of bracket C 2 Remove top side of bracket B including nuts A Fig 5 3 Installing Bracket 1 Install parts in reverse order 2 Test all functions 5 5 3 Installing Elan Headrest to Flex3 Backrest...

Page 23: ...attached via drill hole 1 on the top right 5 6 2 Installation on backrest mounting bracket telescopic seat frame Tools 5 mm Allen key 1 Loosen screw A with a 5 mm Allen key 2 Remove screw A correspond...

Page 24: ...3 Remove protective cap 9 4 Loosen and remove screw 8 associated washers 7 and nuts in the lower part of the harness belt 1 with a 5 mm Allen key and a 13 mm socket wrench Another nut is installed be...

Page 25: ...ew A that allows angle adjustment of lateral supports 3 Adjust supports to desired angle 4 Replace cover 5 Re tighen screws 5 8 Replacing remotes remote holders 5 8 1 Replacing Nucleus Midline Holder...

Page 26: ...key 4 mm Allen key 1 Loosen screws C and nuts A 2 Remove bracket B Installing 1 Mount bracket to tube in desired position 2 Tighten screws C and nuts A 5 8 3 Replacing Remote Bracket for DLX ACU200 R...

Page 27: ...rt C and joint arm B 4 Fix with locking knob G and grub screw J Apply thread locking adhesive to grub screw J 5 Fig 5 8 Insert bracket O into joint arm B clamp ball N and clamp ring M Fix with screws...

Page 28: ...y cause damage to the product Once a month check all vehicle components for loose damaged or corroded components such as connectors terminals or cables Ensure that all connectors are fully mated Restr...

Page 29: ...kage Linkage variant with ball joints served as example 1 Remove top linkage See Replacing Linkage page 29 It is possible to remove this component without removing any parts installed on the component...

Page 30: ...Chin Control should be greased once a year Pliers Grease Cable tie 1 Remove cable tie A 2 Push up bellows B 3 Clean linkage A 4 Apply thin layer of grease to linkage 5 Pull down bellows 6 Secure with...

Page 31: ...st 1 Install parts in reverse order 2 Test all functions of the wheelchair 5 10 3 Replacing an powered legrest actuator 1 2 socket wrench 3 8 Allen key Side cutting pliers Cable ties Removing powered...

Page 32: ...and washer C and nut and washers D 3 Remove heel strap and replace by new one 4 Re insert and tighten screws and nuts Replacing felt pads 1 Replace worn felt pads A on bottom of footboard to avoid da...

Page 33: ...and remove both screws 3 5 Replace foot plate 1 Installing 1 Install parts in reverse order 2 Tighten screws 3 till they are tight enough that footplate can barely be moved In area denoted by 2 there...

Page 34: ...ivated in the driving program as well Tools Flat screwdriver width approx 6 mm blade Oblique pliers Small hammer Cable binder Example Bora Making tilt actuator accessible 1 Remove legrests 2 Release s...

Page 35: ...12 4 Replacing Tilt Actuator Different types of modules can be fitted to this mobility device Due to compatibility reasons you must identify the type of the module first before replacing an actuator...

Page 36: ...on bottom fixation 8 Replace actuator 9 Adjust end switches of new actuator See 5 12 6 Setting Limits of Actuator Type NL page 37 10 Install parts in reverse order 11 Connect actuator cable to cable h...

Page 37: ...ctuator 11 Adjust end switches of new actuator See 5 12 6 Setting Limits of Actuator Type NL page 37 12 Install parts in reverse order 13 Plug in actuator cable 14 Install cable ties 15 Test lifting f...

Page 38: ...backrest angles from 90 to 120 degrees 1 The adapter 1 must be removed to allow this The tipping stability must be checked afterwards to determine the safety and stability of the electric wheelchair S...

Page 39: ...d screw on both sides at the same time 9 Lift seat off Removing seat support telescopic seat frame one piece seat plate 6 mm Allen key 13 mm wrench The figure above shows the seat support with the tel...

Page 40: ...of the corresponding service manual Installing seat and seat support 1 Replace all parts in reverse order Make sure that all screws washers and nuts are replaced in the correct order and securely tig...

Page 41: ...of the module in case of retrofitting CAUTION Risk of crushing The seat is very heavy Danger of injury to hands and feet Use proper lifting techniques 5 mm Allen key Pronto M41 TX30 Torx key TDX SP2...

Page 42: ...Fig 5 37 Loosen and remove screws 2 including washers 4 Replace module 1 5 Install parts in reverse order 6 If required update configuration of mobility device See LiNX service manual 7 Test all func...

Page 43: ...Notes...

Page 44: ...vacare ie New Zealand Invacare New Zealand Ltd 4 Westfield Place Mt Wellington 1060 New Zealand Phone 0800 468 222 Fax 0800 807 788 sales invacare co nz www invacare co nz United Kingdom Invacare Limi...