Invacare Comet ALPINE PLUS, Service Manual

Page 1: ...Invacare Comet Series CometPRO CometALPINE CometULTRA en Scooter Service Manual DEALER Keep this manual The procedures in this manual MUST be performed by a qualified technician...

Page 2: ...e or in part is prohibited without prior written permission from Invacare Trademarks are identified by and All trademarks are owned by or licensed to Invacare Corporation or its subsidiaries unless ot...

Page 3: ...hroud 18 4 6 2 Replacing front shroud 18 4 7 Lighting unit 19 4 7 1 Replacing headlight 19 4 7 2 Replacing front direction indicators 19 4 7 3 Replacing center brake light 20 4 7 4 Replacing rear ligh...

Page 4: ...y executed maintenance or overhaul work lead to the exclusion of all liability on the side of INVACARE If you have any problems or questions contact Invacare Service 1 2 Notes on shipping If the mobil...

Page 5: ...very heavy This results in injury hazards to your hands Note the high weight of some components This applies especially to the removal of drive units batteries and the seat CAUTION Injury hazard if th...

Page 6: ...for safe vehicle driving behavior especially tipping stability for this standard drive program Mark all current settings for the mobility device seat armrests backrest etc and the associated cable con...

Page 7: ...station Manual cleaning Surface of used device Before repair or reconditioning Use saturated towel to apply cleaning detergent and remove residues after impact Cleaning and disinfection Disinfection...

Page 8: ...Check main fuse See user manual for main fuse position Check cable between modules for loose connections or damage See Replacing power module Status display on operating console does not illuminate Op...

Page 9: ...here is a defect in the braking coil or in the cabling Check the magnetic brake and cabling for open or short circuited circuitry Contact your Invacare provider 6 No neutral position when switching sc...

Page 10: ...Check front wheels for tight fit float and side play Adjust replace Check pneumatic tire Repair or replace if damaged See user manual Tighten screws Wheel suspension and wheels Check tracking and stee...

Page 11: ...urns if power cable is shorted Turn off the power completely before removing any power supply components of mobility device Therefore take out batteries Avoid bridging of contacts during measurements...

Page 12: ...rrectly connected 1 Unplug battery connector 2 Remove operating console as described in chapter 4 5 1 Replacing operating console page 11 3 Replace circuit board 4 Make sure all pins are correctly con...

Page 13: ...operating console 12 Connect potentiometer A and drive lever mounting B Tighten screw C 13 Install parts in reverse order 14 Test all functions trial run 4 5 4 Replacing lifter lifter controls CAUTION...

Page 14: ...affect the driving characteristics and the tipping stability of the mobility device Changes to drive program may only be carried out by trained Invacare specialist providers Invacare can only give a w...

Page 15: ...fter 30 seconds H Lighting I Low speed mode J Drive lever Status display The ON OFF diode 1 is used as a fault display status display It will flash if there is a problem with the scooter The number of...

Page 16: ...indication 1If this symbol starts flashing for one minute every time the scooter is switched on contact your provider Battery indication gauge Low battery indication Every time the scooter is activate...

Page 17: ...for 2 sec to erase counter 3 Press key to increase value 4 Press key to decrease value 5 Press key to save and enter next page Setting battery gauge This chapter applies for mobility devices with LCD...

Page 18: ...ng console Adjust the parameter in battery gauge to suit different types and sizes of batteries AGM battery Gel battery 1 big size batteries 50 A 2 small size batteries 50 A default 3 small size batte...

Page 19: ...sconnect battery cable A 4 Remove rear steering column shroud See 4 8 4 Replacing steering column page 23 5 Remove screw A on headlight under front shroud 6 Disconnect direction indicator cable B at w...

Page 20: ...t they can be reassembled in the right sequence Phillips screwdriver 1 Remove seat 2 Remove shroud 3 Disconnect battery cable A 4 Disconnect plug 4 5 Remove bolts A on rear shroud 6 Lift rear shroud u...

Page 21: ...unction 4 8 Wheels 4 8 1 Replacing wheel suspension CAUTION Risk of accident Accidental rolling can lead to accidents Secure scooter against rolling away When disassembling note the position of small...

Page 22: ...ft hand shock absorber If the right hand shock absorber is to be replaced you do not need to remove the drive motor 10 mm wrench 17 mm wrench Phillips screwdriver 5 mm Allen keys 2x Supporting wooden...

Page 23: ...cing steering column CAUTION Risk of accident Accidental rolling can lead to accidents Secure mobility device against rolling away When disassembling note the position of small parts such as screws an...

Page 24: ...9 1 Replacing hand brakes page 26 14 Loosen and remove screw at clamp 1 15 Loosen and remove fixing bolt for steering column 16 Pull steering column out upwards 17 Install parts in reverse order Tight...

Page 25: ...en three screws D E that fix two steering links 10 Replace suspension 11 Install parts in reverse order 4 8 6 Replacing and Adjusting Central Rear Shock Absorber 17 mm wrench 15 mm wrench Wooden block...

Page 26: ...d Always let all the air out of the tire before removing the rim 3 Loosen and remove 4 screws 1 4 Remove both wheel rim halves out of tire and remove inner tube 5 Repair inner tube and refit in wheel...

Page 27: ...ake cable CAUTION Risk of accident Accidental rolling can lead to accidents Secure mobility device against rolling away When disassembling note position of small parts such as screws and washers Put s...

Page 28: ...ing link up by 0 5 cm Wheels stand turned inwards by 1 C from neutral position B 3 Install parts of steering link and or coupling rod in reverse order 4 Test all functions trial run 4 9 4 Replacing cu...

Page 29: ...CAUTION Risk of accident When parking mobility device on antitippers it is no longer slowed by motor brake Mobility device can roll away out of control Place mobility device rear frame on a supporting...

Page 30: ...15 Remove disengaging lever 2 16 Place supporting wooden block under swing arm Replacing drive motor 1 Loosen three Allen screws A 2 Lift motor out of holder and take it out of the frames to the side...

Page 31: ...brushes 1 Depending on condition of brush and spring either install brushes in exactly the same position from which they were taken or fit new brushes 2 Install plastic caps and tighten them firmly 3...

Page 32: ...ve shroud See Removing shroud 3 Remove securing bolt nut and washers of seat support tube 4 Replace seat support tube 5 Adjust seat height 6 Reinsert securing bolt nut and washers and tighten 4 12 Acc...

Page 33: ...Notes...

Page 34: ...Notes...

Page 35: ...Notes...

Page 36: ...ield Place Mt Wellington 1060 New Zealand Phone 0800 468 222 Fax 0800 807 788 sales invacare co nz www invacare co nz United Kingdom Invacare Limited Pencoed Technology Park Pencoed Bridgend CF35 5AQ...