50
PROCEDURE 10
WIRING HARNESS
REMOVING/INSTALLING THE
WIRING HARNESS (FIGURE 1)
NOTE: This procedure is for the FWD and MWD
models ONLY. For the removing and installing the wir-
ing harness on the Arrow FWD refer to REMOVING/
INSTALLING WIRING HARNESS in PROCEDURE
17 of this manual.
Removing
1. Remove the battery box(es). Refer to INSTALLING/RE-
MOVING GROUP 24 BATTERY BOXES or INSTALL-
ING/REMOVING GROUP 24 BATTERY BOX
in PRO-
CEDURE 9 of this manual.
2. Perform one (1) of the following:
For Group 24 Batteries
- remove the two mounting
screws and locknuts that secure the wiring harness
bracket to the base frame (DETAIL A).
For Group 22 Batteries
- cut the tie wrap that se-
cures the rear portion of the wiring harness and joy-
stick cable to the rear of the seat frame (DETAIL B).
3. Perform one (1) of the following sections:
SECOND GENERATION WHEELCHAIRS
WITH MOTOR/GEARBOX ASSEMBLY
A. Cut tie-wraps
A
and
B
that secure the two (2)
motor/controller connections and the controller/
wiring harness connection (BLUE connectors)
together (DETAIL C).
B. Cut tie-wrap
C
that secures the battery charger
cable, motor connector cable, controller connec-
tor cable, and wiring harness cable to the base
frame (DETAIL C).
SECOND GENERATION WHEELCHAIRS
WITH GEARLESS/BRUSHLESS MOTOR
A. Cut tie-wrap A that secures the battery charger
cable to the base frame (DETAIL B).
NOTE: For STEPS 4-6 refer to Detail C or D.
This Procedure includes the following:
Removing/Installing the Wiring Harness
Adjusting Limit Switch
WARNING
After ANY adjustments, repair or service and BE-
FORE use, make sure that all attaching hardware
is tightened securely - otherwise injury or dam-
age may result.
W
I
R
I
N
G
H
A
R
N
E
S
S
4. Disconnect the battery harness/charger cable
(BLUE)
from the controller connector
(BLUE)
.
5. Remove the two mounting screws that secure the
charger cable to the mounting bracket.
6. Remove the wiring harness.
Installing
1.
For Group 24 Batteries Only
- Install NEW wir-
ing harness w/bracket to the rear of the sub-frame
and torque mounting screws to 160-inch pounds
(DETAIL A).
2.
For Group 22 and Group 24 Batteries
- Secure
the charger cable to the mounting bracket with the
two (2) mounting screws. Securely tighten (DE-
TAIL C OR D).
3.
For Group 22 and Group 24 Batteries
- Con-
nect the battery harness/charger cable
(BLUE)
to
the controller connector
(BLUE)
(DETAIL C or
D).
4. Perform one (1) of the following sections:
SECOND GENERATION WHEELCHAIRS
WITH MOTOR/GEARBOX ASSEMBLY
A.
For Group 22 and Group 24 Batteries
-
Group the two (2) motor/controller connections
together along with the controller/wiring har-
ness connection
(BLUE)
and secure with
TIE-
WRAPS A and B
(DETAIL C).
B.
For Group 22 and Group 24 Batteries
- Se-
cure the Wiring Harness Cable, Battery Charger
Cable, Controller Connector Cable, and Motor
Connector Cable to the suspension arm with
TIE-WRAP C
(DETAIL C).
SECOND GENERATION WHEELCHAIRS
WITH GEARLESS/BRUSHLESS MOTOR
OPTION:
A.
For Group 22 and Group 24 Batteries -
Se-
cures the battery charger cable to the base
frame with
TIE-WRAP A
(DETAIL D).
5.
For Group 22 Batteries Only
- Tie-wrap NEW wir-
ing harness and joystick cable to the rear of the seat
frame (DETAIL B).
6. Reinstall the battery box(es). Refer to INSTALLING/
REMOVING GROUP 24 BATTERY BOXES or IN-
STALLING/REMOVING GROUP 22 BATTERY BOX
in PROCEDURE 9 of this manual.
Summary of Contents for Storm Arrow
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