Invenco 6002-0002-8801, Installation Instructions Manual

Page 1: ...INSTALLATION INSTRUCTIONS OPTIC 12 Retrofit Kit for Ovation 1 Kit Number 6002 0002 8801 497 0513445 Issue C ...

Page 2: ...e terms and conditions of an agreement you have with NCR NCR s copyright notice must be included It is the policy of NCR Corporation NCR to improve products as new technology components software and firmware become available NCR therefore reserves the right to change specifications without prior notice All features functions and operations described herein may not be marketed by NCR in all parts o...

Page 3: ...V 00206 Date Released Dec 2016 Revision Number Security level R00 S2 Retrofit G7 InvencoLink Wayne Ovation US Installation Guide Retrofit G7 InvencoLink Wayne Ovation US Installation Guide Kit Part Number 6002 0002 8801 ...

Page 4: ...nge description 0 Adam Crocker December 2016 Initial version to be approved by UL 2016 by Invenco Group Limited All rights reserved No part of this document may be copied or reproduced in any form without prior written consent from Invenco Invenco has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical inaccuracies or typographical errors ...

Page 5: ...7 2 5 Read the Manual 7 2 6 Follow the Regulations 8 2 7 Replacement Parts 8 3 Safety Symbols and Terminology 8 3 1 Prevent Explosions and Fires 8 3 1 1 No Open Flames 9 3 1 2 No Sparks No Smoking 9 3 1 3 Working Alone 9 3 1 4 Working with Electricity Safety 9 3 1 5 Hazardous Materials 9 3 1 6 In an Emergency 9 3 1 7 Approvals 10 3 1 8 Laser Warning 10 3 2 Computer Programs and Documentation 10 4 ...

Page 6: ...r 6009 0008 8801 InvencoLink Converter before installation into the dispenser The process is covered in 4 2 Pre Installation Procedure of this instruction by reference to the instructions in that Kit For a double sided installation two of these Kits are required 1 1 Tools Required The following tools are required to mount the G7 OPT Torx T25 security screwdriver Philips 1 screwdriver Philips 1 scr...

Page 7: ...ayne Ovation US Installation Guide 1 2 Installation Kit Contents Unpack the Retro Fit Kit and check that all of the parts listed below are present Display RFK Panel MZ0076 Contactless RFK Panel with cables MZ0077 Note ADA Keypad IA0004 is optional extra Keypad RFK Panel MZ0075 PSU Plate Assembly with cables EZ0429 ...

Page 8: ...ket MP0526 Cable Kit IA0043 EK0127 Wayne Pump to InvencoLink EK0129 Cat 5e Flexible RED EK0131 Cat 5e Flexible YELLOW EK0137 Wayne Pump to Pump Adaptor EK0153 Legacy Printer Cable Sundry Parts Comprising 1 MP0590 Bracket for Contactless RFK Panel GVR Advantage to Cub 0 6m 2 MN0031 8 32 Lock Nuts ext washer Cat 5e Flexible 1 8m RED 18 MS0148 M3 x 10 machine screws Optional Parts Comprising 2 IA0015...

Page 9: ...se these should they be required Locate the switch or circuit breakers that shut off all power to all fuelling equipment and dispensing devices 2 3 Total Electrical Shut Off Before Access Any procedure requiring access to electrical components or the electronics of a pump dispenser requires total electrical shut off of that unit Understand the function and location of this switch or circuit breake...

Page 10: ...mbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazard Obey safety directives that follow this symbol to avoid possible injury or death Signal Words These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions below must be followed to pre...

Page 11: ...with this requirement refer to information in the relevant manual and OSHA documentation 3 1 4 Working with Electricity Safety Ensure that you use safe and established practices in working with electrical devices Poorly wired devices may cause a fire explosion or electrical shock Ensure that grounding connections are properly made Take care that sealing devices and compounds are in place Ensure th...

Page 12: ...odules of the G7 OPT may incorporate a barcode reader The barcode reader incorporates a laser aiming system The Laser has a Class 2 output power to IEC 60825 1 2007 ANSI Z136 1 CAUTION LASER RADIATION DO NOT STARE INTO BEAM 1mW MAX OUTPUT at 635 670nm CLASS 2 LASER PRODUCT 3 2 Computer Programs and Documentation All Invenco Group Ltd computer programs including software on discs and within memory ...

Page 13: ...zip ties or cable restraints After the cables have been bundled they must be placed in a location that will not cause obstruction exposure or hazard Note It may be necessary to disconnect cable assemblies on various boards during this disassembly procedure in order to more easily access other components Disconnect these cables as necessary It is recommended that the installer of this kit either re...

Page 14: ...se a Wayne Security Key to unscrew the two security bolts located on the left hand side of the dispenser s door face Fig 1 Fig 1 location of security bolts 4 Open the door fully until it locks into place Fig 2 Security Bolts Side A Side B IGEM Board Serial Plate Fig 1 1a Identifying Side A using Serial plate Fig 1 1b Identifying Side B using IGEM Board ...

Page 15: ...s that may be present Fig 3a b c d Note There are two different dispenser configurations in which the customer keypad is in two separate locations In Setup 1 the customer keypad is situated directly on the QVGA Panel underneath the QCAT board In Setup 2 the Customer Keypad is situated on the Card Reader Panel underneath the Card Reader Assembly Setup 1 Setup 2 Scan Panel QVGA Panel Assembly QCAT B...

Page 16: ...6 Unplug the card reader cable assembly Fig 5 Fig 5 Card Reader Cable 7 Remove the 4 6 3 8 screws that fasten the card reader panel assembly to the dispenser door and remove the card reader panel assembly The card reader panel assembly can be discarded It will not be re installed Fig 4 Keypad Connection Customer Keypad Card Reader Cable Ground Strap ...

Page 17: ...y cable on the QCAT Board Assembly and unscrew any ground screws that may be fastened to the board The amount of connections may vary depending on customer specifications when the dispenser was purchased however each cable must be unplugged regardless Fig 6 Note For Side A only mark the Pump communication cable Purple Brown wires for re connection in a later step All of these other wires can be di...

Page 18: ...ecurity level R00 S2 Retrofit G7 InvencoLink Wayne Ovation US Installation Guide Fig 6 Unplug every component on the QCAT Board 9 Unplug any peripherals such as backlights that may be connected to the QVGA Panel Fig 7a b Ground screw Ground screw Pump communication cable ...

Page 19: ...intact and fastened to the QVGA Panel Follow the appropriate steps according to your dispenser setup Removal of QVGA Panel Setup 1 1 Remove and discard the four 6 screws may be fewer after removal of ground screws that fasten the QCAT board to the metal QVGA retainer bracket and remove the board from the retainer assembly The Caution High Voltage shield may need to be removed to access one of the ...

Page 20: ... location of QCAT Board screws and High Voltage Shield Caution The QVGA display glass is secured in place by the QVGA retainer bracket removed in sub step 2 Use care when removing the QVGA retainer bracket screws as to not allow the glass to fall in the process Gravity may cause both the retainer and glass to fall before the final screw is removed QCAT Board Screws Shield QVGA Retainer Bracket QCA...

Page 21: ...Panel showing display glass 2 Remove and discard the four 6 screws that fasten the QVGA retainer bracket and QVGA display glass to the door assembly Remove the retainer bracket customer LCD Display and display glass they can be discarded and will not be re installed Fig 10 11 Fig 10 Backside of QVGA retainer bracket and customer LCD display QVGA Display Glass Retainer Screws ...

Page 22: ...ion Guide Fig 11 QVGA LCD display retainer and glass after removal 3 Remove and discard the eight 8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door The Panel can be discarded It will not be re installed Fig 12 13 Fig 12 QVGA Panel and customer keypad after retainer removal QVGA Panel screws ...

Page 23: ...Guide Fig 13 QVGA Panel and Customer keypad after removal Removal of QVGA Panel Setup 2 1 Remove and discard the eight 8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door The Panel can be discarded It will not be re installed Fig 13 1 13 2 Fig 13 1 Location of QVGA Panel screws QVGA Panel screws ...

Page 24: ...Wayne Ovation US Installation Guide Fig 13 2 QVGA Panel after removal 11 Remove and discard the six 6 screws that fasten the Scan Panel to the dispenser door The Panel can be discarded It will not be re installed Fig 14 15 Fig 14 Location of Scan Panel Screws Note two variations Scan Panel screws Scan Panel screws ...

Page 25: ... S2 Retrofit G7 InvencoLink Wayne Ovation US Installation Guide Fig 15 Scan panel after removal 12 The disassembly process is complete for this side For a double sided installation repeat Steps 3 11 for the other side 13 The dispenser is now ready for the Installation procedure to begin ...

Page 26: ... door to permit maintenance and upgrading of various electronic modules and displays When these panels are replaced the gaskets found between the panels and the dispenser door will need replacing to ensure the weather proof integrity of the dispenser is maintained There are three gaskets that must be replaced All gaskets are applied to the front outside surface of the associated bezel opening as i...

Page 27: ...ce The corner should be closed and the edges touching 3 Repeat step 6 with the other vertical channel 4 Before removing the backing paper check that the two remaining segments meet successfully in the middle Adjust alignment of the vertical sections if necessary 5 Peel off the remaining backing paper on the last two segments and press into place The corners should be closed and the edges touching ...

Page 28: ...n A small witness gap is permissible at this join Note If you make a mistake with this gasket it can be gently removed once If you remove it more than once the adhesive will fail and a replacement gasket will be needed 4 2 2 Install the InvencoLink Converter This Retro Fit Kit does not include a communications method for the OPT When this Retro Fit Kit is being installed on Side A i e the first si...

Page 29: ...hand are as viewed into the pump on the Side you re working on 1 Install the EZ0429 PSU Plate Assembly For Side A this is the PSU Plate Assembly that has just had the InvencoLink converter installed a Go to the other side of the pump from that being retro fitted unlock and open the door b Place the EZ0429 PSU Plate Assembly on the left hand side internal channel as shown The studs will protrude th...

Page 30: ...cable has double connectors at one end and a single connector at the other end Plug the single connector end into the mains connection on the EZ0429 PSU Plate Assembly 3 From Side A unplug the mains connector from the relay board located on Side A If doing Side A that plug belongs to the pump If doing Side B that plug belongs to Side A Regardless unplug it MN0031 LockNuts ...

Page 31: ...ns cable into the Socket on the pump s relay board 5 Connect the Plug removed in Step 5 into the Socket on the double connector end of the EK0137 AC Mains cable Note For a double sided installation you will finish with a daisy chain of two cables between the pump s mains connector and the relay board 6 For Side A only a Plug in the GREEN connector of the EK0127 Cable into the LINE socket on the In...

Page 32: ...hat was marked during disassembly and plug in the white connector of EK0127 7 Plug the EK0129 RED patch cable into the RS232 1 socket on the InvencoLink converter If doing Side Two then plug the cable into the RS232 2 socket 8 Plug the EK0131 YELLOW patch cable into the LAN 1 socket on the InvencoLink converter If doing Side Two then plug the cable into the LAN 2 socket EK0127 LINE connector ...

Page 33: ... to start each screw by hand ensuring you use the existing thread DO NOT USE any type of powered tool to start the screws 10 Take the MZ0076 Display RFK Panel Feed its cables through the largest opening in the pump door from the outside then carefully place the Display RFK panel into the opening To ensure the panel is the correct way up observe that the four keys on either side of the display are ...

Page 34: ...tion US Installation Guide 12 Tighten all of the screws with a Philips head screwdriver 13 Please continue with Step 14 14 Carefully place the MZ0075 Keypad RFK Panel into the mid right opening looking from the outside of the pump door Note the orientation of the keypad The card reader slot should be at the bottom as shown ...

Page 35: ...n the inside of the Keypad RFK Panel 16 Tighten all of the screws with a Philips head screwdriver 17 Carefully place the MZ0077 Contactless RFK panel into the left opening of the pump door 18 There are two versions of the pump door that have a slightly different arrangement for securing the RFK Panel Use the pictures below to determine if you need to use the MP0590 Bracket for Contactless RFK from...

Page 36: ...19 If you have the Left Style a Start two MS0148 M3x10 screws in the left bushes and tighten them with a Philips head screwdriver b Place the MP0590 bracket over the right hand area see below for orientation of the bracket then start three MS0148 M3x10 screws in the right bushes and tighten them with a Philips head screwdriver c Proceed to step 21 20 If you have the Right Style a Start six MS0148 ...

Page 37: ...six connections to make onto the Keypad RFK Panel Four cables come from the Display RFK Panel and the other two cables come from the Contactless module on the Contactless RFK Panel The main connection positions are like this All of the cables on the Display RFK Panel are pre installed and loomed and each connector is different so there can be no wrong connections made a Insert the DC power connect...

Page 38: ... Released Dec 2016 Revision Number Security level R00 S2 Retrofit G7 InvencoLink Wayne Ovation US Installation Guide b Insert the Audio connector shown from MZ0076 into the keypad module AUD socket DC Power Connection Audio Connection ...

Page 39: ... Ovation US Installation Guide Refer to the below pictures for the next two connections c Insert the keypad USB connector shown from MZ0076 into the keypad module USB socket d Insert the barcode USB connector shown from MZ0076 into the keypad module BARCODE USB socket Keypad USB Connection Keypad USB Barcode USB MZ0077 ...

Page 40: ...rofit G7 InvencoLink Wayne Ovation US Installation Guide e Insert the Contactless RF connector shown from MZ0077 into the keypad module NFC ANT socket f Insert the Contactless LED connector shown from MZ0077 into the keypad module NFC LED socket Barcode USB Connection Contactless RF Connection ...

Page 41: ...k Wayne Ovation US Installation Guide 22 If this installation has an ADA keypad found beside the Contactless module on the Contactless RFK Panel insert the ADA connection cable shown bottom left from that module into the Display RFK Panel ADA socket Contactless LED Connection ADA Cable Connection ADA Module Cable ...

Page 42: ...DC POWER and SERIAL 1 connectors on the Display RFK Panel use pictures below 24 Plug the EK0129 RED patch cable from Step 10 into the SERIAL 1 socket and ensure it clips into place 25 Plug the BLACK DC cable from Step 10 into the DC POWER socket and ensure it clips into place DC Power SERIAL 1 Connectors are under this cover in these positions DC SERIAL 1 ETHERNET ...

Page 43: ...n Step 23 27 Plug the EK0131 YELLOW patch cable from Step 10 into the ETHERNET socket and ensure it clips into place 28 This completes the installation of the supplied modules and their connecting cables 29 If the customer has requested the re use of the legacy printer it needs to be connected now a Take the cable EK0153 Plug the USB connector into the Printer USB socket on the rear of the Display...

Page 44: ...rded it will not be re used 30 If the customer has requested the installation of Exciters for multimedia audio a Clean the inside area of the Ovation 1 Pump Door above the Display RFK Panel with rubbing alcohol Make sure there is no dust or other residue from the cleaning process The surface must be clean and dry b Remove each IA0015 Exciter from its packaging c Carefully remove the craft paper ba...

Page 45: ... Panel with their other ends left unconnected Viewed from the inside of the Pump Door connect the left hand Exciter to the white audio cable marked RIGHT and the right hand Exciter to the white audio cable marked LEFT Each cable must be connected such that the plain WHITE wire goes to the RED terminal and the WHITE BLACK wire goes to the BLACK terminal 31 Use cable ties to tidy up the installation...

Page 46: ...ing that cables are not being pinched If cables are being pinched open the door and re secure the cables before re closing it c Use the Ovation 1 door key to tighten the bolts at the top bottom left corners of the door 4 3 1 Wiring Completion Ensure that all cables are tidy and cannot become snagged or pinched when the door of the cabinet is opened and closed WARNING Local regulations may also req...

Page 47: ...sary power may be applied The G7 OPT takes a couple of minutes to complete its start up phase during which several information screens will be presented The terminal will display the following screen whilst attempting to connect to the LAN This screen will persist until a connection can be made If the terminal is successful in connecting to the LAN it will display the following screen and the rest...