Invertek Optidrive Eco ODV-3-220043-1F12-TN, User Manual

Page 1: ...nput General Information and Ratings Introduction Mechanical Installation Electrical Installation LED Keypad and Display Operation Commissioning Parameters Extended Parameters Serial Communications Co...

Page 2: ...TFT OLED Display 32 5 3 Additional Display Messages 32 5 4 Changing Parameters 33 5 5 Parameter Factory Reset User Reset 34 5 6 Resetting the Drive Following a Trip 34 5 7 Selecting Between Hand and A...

Page 3: ...year warranty against manufacturing defects from the date of manufacture The manufacturer accepts no liability for any damage caused during or resulting from transport receipt of delivery installation...

Page 4: ...control cables whilst power is applied to the drive or to the external control circuits Danger Indicates a potentially hazardous situation other than electrical which if not avoided could result in da...

Page 5: ...621 100 3F12 MN 6A 30 40 1 10 No ODV 3 621500 3F12 MN 6A 37 50 150 No ODV 3 621800 3F12 MN 6B 45 60 180 No ODV 3 622020 3F12 MN 6B 55 75 202 No 380 480 Volt 3 Phase Input Model Code Frame kW HP Amps...

Page 6: ...3F1X TN ODV 3 220070 3F1D TN 2A 1 5 2 7 Yes ODV 3 220105 3F1X TN ODV 3 220105 3F1D TN 2A 2 2 3 10 5 Yes ODV 3 320180 3F1X TN ODV 3 320180 3F1D TN 3 4 5 18 Yes ODV 3 320240 3F1X TN ODV 3 320240 3F1D T...

Page 7: ...4 18 5 25 39 Yes ODV 3 440460 3F1N TN 4 22 30 46 Yes ODV 3 540610 3F1N TN 5 30 40 61 Yes ODV 3 540720 3F1N TN 5 37 50 72 Yes ODV 3 540900 3F1N TN 5 45 60 90 Yes ODV 3 641 100 3F1N TN 6 55 75 1 10 No O...

Page 8: ...firmation In short this means that the low harmonic drives do not require an input choke and should not have one installed drives outside of the above frame sizes and supply voltage number of phases a...

Page 9: ...o date list of UL compliant products please refer to UL listing NMMS E226333 The drive can be operated within an ambient temperature range as stated in section 1 1 1 Environmental on page 67 For IP20...

Page 10: ...200 7 87 32 70 5 6B 726 28 58 330 13 320 12 59 680 26 77 225 8 85 43 94 8 8 995 39 17 480 18 89 477 18 77 942 37 08 432 17 130 286 6 Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size...

Page 11: ...270 10 63 515 20 28 175 6 89 23 50 7 6 865 34 06 330 12 99 330 12 99 830 32 68 200 7 87 55 121 2 7 1280 50 39 330 12 99 360 14 17 1245 49 02 200 7 87 89 196 2 Mounting Bolts Tightening Torques Frame...

Page 12: ...mm in mm in kg Ib 2 257 10 12 188 7 40 239 9 41 200 7 87 178 7 01 4 8 10 6 3 310 12 20 21 1 8 29 266 10 47 252 9 90 200 7 87 7 7 16 8 Mounting Bolts Tightening Torques Frame Size Metric UNF Frame Size...

Page 13: ...s or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments shoul...

Page 14: ...uitable flat blade screwdriver to pull the release tab downwards and lift the bottom of the drive away from the rail first 3 8 Guidelines for Mounting IP55 Units Before mounting the drive ensure that...

Page 15: ...ling Drive Size X Above Below mm in 2 200 7 87 3 200 7 87 The use of a suitable gland system is required to maintain the appropriate IP Nema rating Cable entry holes will need to be drilled to suit th...

Page 16: ...ting environment this should include Ambient temperature is at or below that set out in the section 1 1 1 Environmental on page 67 with any relevant derating applied Heat sink fans where fitted freely...

Page 17: ...s com 3 12 IP66 NEMA 4X Lock Off Mains switch disconnector Lock Off On the switched models the mains switch disconnector can be locked in the Off position using a 20mm standard shackle padlock not sup...

Page 18: ...eactor dV dT filter Sinewave filter Shielded Motor Cable with PE Connection Additional information in section 4 6 on page 23 NOTE Enclosed drives are not suitable for rigid conduit system connection T...

Page 19: ...nnected to a suitable ground location to maintain touch potentials within safe limits In addition the motor ground must be connected to one of the ground terminals on the drive 4 2 4 Ground Fault Moni...

Page 20: ...U V W PE For Best Practice use 360 bonding EMC cable gland shielded to motor chassis 4 3 2 Recommended Cable Types by EMC Category Number of Input Phases Rated Supply Voltage Frame Size IP rating Max...

Page 21: ...est possible surface area The shield must also be terminated at the drive end as close as practically possible to the drive output terminals Where drives are mounted in a steel control panel enclosure...

Page 22: ...L2 L3 L3 failure to do so will result in a Ph Seq trip 4 5 Input Chokes The majority of the Optidrive Eco product range is based on a low harmonic solution using film capacitor technology to achieve c...

Page 23: ...signed with low impedance to HF signals are recommended as a minimum Installation within a suitable steel or copper tube is generally also acceptable The cable screen should be terminated at the motor...

Page 24: ...the oversizing of the drive makes no difference to the available duration of the overload condition NOTE The 45kW 400V Eco model ODV 3 540900 3 overload capability follows that shown in the variable t...

Page 25: ...0 2 26 5 10V DC 10Volt DC Output On board 10V DC Supply 10 mA 6 AI 1 DI 4 Analog Input 1 Digital Input 4 Speed Reference 1 0 10V 4 10 3 26 7 0V COM 0 Volt Common 0V Common for AI AO DI DO 8 AO 1 Analo...

Page 26: ...igital Input Configuration Parameter P1 13 on page 39 The function of the analog input e g for speed reference or PID feedback for example is defined by parameters P1 12 and P1 13 The function of thes...

Page 27: ...lies with the definition of Safe torque off as defined by IEC 61800 5 2 2007 The STO Function also corresponds to an uncontrolled stop in accordance with category 0 Emergency Off of IEC 60204 1 This m...

Page 28: ...on Sto F 29 A fault has been detected within either of the internal channels of the STO circuit Refer to your Invertek Sales Partner 4 11 5 STO Function response time The total response time is the ti...

Page 29: ...urce 1 7 Safety relay Protective Capped Trunking or equivalent to prevent STO Cable short circuit to an external Voltage source Safety relay Protected shielded cables 24V DC Wires should be protected...

Page 30: ...selected in P1 13 o De energise the STO inputs Drive will display InHibit o Give a start command as per the start source method selected in P1 13 and check that the drive still displays Inhibit and th...

Page 31: ...s Auto Button Used to place drive in Auto Remote mode Up Button Used to increase speed in real time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in re...

Page 32: ...opped Disabled Drive is enabled running display shows the output frequency Hz Press the Navigate key to select alternative displays Press the Navigate key for 1 second The display will show the motor...

Page 33: ...lay ECO 01 ECO 01 ECO 01 ECO 01 ECO 01 Stop P1 01 P1 08 30 0A P1 08 Stop 15kW 400V 3Ph 50 0Hz 30 0A P1 08 30 0 3 0 30 0A 15kW 400V 3Ph Press and hold the Navigate key 2 seconds Use the Up and Down key...

Page 34: ...l parameters are reset to Factory defaults 5 6 Resetting the Drive Following a Trip Optidrive ECO has many protection features designed to protect both the drive and motor from accidental damage When...

Page 35: ...D Display Maximum frequency Speed limit Maximum frequency Speed limit 1500 rpm 0 rpm P1 01 7500 rpm 0 rpm P1 01 7500 rpm 0 rpm Whilst editing a parameter value press the Up and Down keys simultaneousl...

Page 36: ...r through a boiler it may be necessary to set a speed to ensure the boiler does not run dry during operation 6 1 3 Acceleration and Deceleration Ramp Times Optidrive Eco units are factory set with acc...

Page 37: ...mum Default Units P1 01 Maximum Frequency Speed Limit P1 02 500 0 50 0 60 0 Hz Rpm Maximum output frequency or motor speed limit Hz or Rpm If P1 10 0 the value entered displayed is in Rpm NOTE The max...

Page 38: ...current This parameter is also effective when using alternative motor types P4 01 3 4 or 5 In this case the boost current level is defined as 4 x P1 1 1 x P1 08 P1 12 Primary Command Source 0 6 0 0 Te...

Page 39: ...eset 2 8 O Stop C Run Enable O Fire Mode 1 C Normal Operation 1 O Remote Ctrl C Local Ctrl Analog In 1 O Preset 1 C Preset 2 9 3 Keypad Speed Reference O Stop C Run Enable O Normal Operation C Preset...

Page 40: ...hen disabled Preset speed 8 can be selected as per preset speeds 1 4 P2 09 Skip Frequency Centre Point P1 02 P1 01 0 0 Hz Rpm Defines the centre point of the skip frequency band The width of the skip...

Page 41: ...en the motor current exceeds the adjustable limit 6 Motor torque limit Logic when the motor torque exceeds the adjustable limit 7 Analog input 2 limit Logic when the signal applied to the Analog Input...

Page 42: ...he upper limited value for P2 1 1 and P2 15 please refer to P2 1 1 or P2 15 P2 17 Relay 1 AO1 Lower Limit 0 P2 16 0 0 Setting the lower limited value for P2 1 1 and P2 15 please refer to P2 1 1 or P2...

Page 43: ...unction using the OptiTools Studio Suite PC software In addition if P2 25 0 P1 02 0 P2 10 0 and P2 09 P1 02 this ramp time is applied to both acceleration and deceleration when operating below minimum...

Page 44: ...ly start if Digital Input 1 is closed to Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter The numbers of rest...

Page 45: ...P3 03 is set to 0 by default which disables the differential time constant Care must be taken when adjusting this value outside of its default value P3 04 PID Operating Mode 0 1 0 0 Direct operation...

Page 46: ...o pressure low trip P3 17 Burst Pipe Threshold 0 0 100 0 0 0 PID feedback threshold for the burst pipe detection In direct PID mode PID feedback should be equal to or greater than this threshold befor...

Page 47: ...ulator When P4 12 is enabled the value is retained during power off P4 13 Output Phase Sequence 0 1 0 0 U V W 1 U W V Direction of motor rotation when operating in a forward direction will be reversed...

Page 48: ...Select 0 7 0 When using an optional Fieldbus interface this parameter configures the parameter source for the 3rd process data word transferred from the drive to the network master during cyclic commu...

Page 49: ...0 0 25 0 0 3 P6 08 Max Speed Reference Frequency 0 20kHz 0 kHz P6 10 Function Block Program Enable 0 Disabled 0 1 Enabled P6 11 Speed Hold Time on Enable 0 600s 0s P6 12 Speed Hold DC Injection Time...

Page 50: ...ckage P8 02 Pump Stir Activation Time 1 6000 10 Seconds Set the time period that the stir function will be active once triggered excludes time for deceleration to stop P8 03 Pump Clean Function Select...

Page 51: ...0 1 0 When Fire mode is assigned to a digital input on the drive then the logic configuration for the input is set by P8 09 to allow normally open or normally closed activation Default behaviour is f...

Page 52: ...0 P8 17 30 0 Hz Rpm This parameter defines the speed at which an Assist Pump is stopped when using the Pump Cascade or Optiflow feature When the drive output decreases below this threshold one of the...

Page 53: ...e P9 19 Speed Reference Select Input 1 P9 20 Speed Reference Select Input 2 P9 21 Preset Speed Select Input 0 P9 22 Preset Speed Select Input 1 P9 23 Preset Speed Select Input 2 P9 28 Motorised Pot Up...

Page 54: ...plays the output level of the PID controller P0 11 Motor Voltage Volts Displays the instantaneous output voltage from the drive to the motor P0 12 Output Torque Nm Displays the instantaneous output to...

Page 55: ...29 Drive Type Displays the type details of the drive Three entry display First display Frame size and input voltage level Second display Power rating Third display Output phase count P0 30 Drive Seri...

Page 56: ...easured levels within the drive at various regular time intervals prior to a trip The values are frozen when a fault occurs and can be used for diagnostic purposes P0 41 Over Current Fault Counter P0...

Page 57: ...is only used for connection of Invertek peripherals and inter drive communication The Modbus interface allows connection to a Modbus RTU network as described in section 10 2 Modbus RTU Communications...

Page 58: ...ing a suitable dual twisted pair shielded cable with a wave impedance of 120R Use one of the twisted pairs to connect to the RS485 and RS485 of each drive Use one conductor of the remaining pair to co...

Page 59: ...p Bit 2 Reset request Set to 1 in order to reset any active faults or trips on the drive This bit must be reset to zero once the fault has been cleared Bit 3 Coast stop request Set to 1 to issue a coa...

Page 60: ...parameters cannot be changed whilst the drive is enabled for example When accessing a drive parameter via Modbus the Register number for the parameter is the same as the parameter number e g Paramete...

Page 61: ...controlled by the drive internal parameters P1 03 Acceleration Time P1 04 Deceleration Time or controlled directly from the BACnet MSTP network In most cases using the drive internal parameters is th...

Page 62: ...of digital input 2 ON OFF BV14 Digital Input 3 R Status of digital input 3 ON OFF BV15 Digital Input 4 R Status of digital input 4 ON OFF BV16 Digital Input 5 R Status of digital input 5 ON OFF BV17 D...

Page 63: ...ercent AV15 Speed Reference C Speed reference value object Hertz AV16 User Ramp Time W User ramp value Seconds AV17 User PID Reference W PID controller user reference Percent AV18 User PID Feedback W...

Page 64: ...ftware Revision Protocol Version Protocol Revision Protocol Services Supported Protocol Object Type Supported Object List Max APDU Length Accepted Segmentation Supported APDU Timeout Number of APDU Re...

Page 65: ...d Object Types Supported An object type is supported if it may be present in the device For each standard Object Type supported provide the following data 1 Whether objects of this type are dynamicall...

Page 66: ...s No Does the BBMD support network address translation Yes No Network Security Options Non secure Device is capable of operating without BACnet Network Security Secure Device is capable of using BACne...

Page 67: ...lies Model Number Supply Voltage Phases Frequency ODV 3 x2xxxx 1xxx xx 200 240 Volts 10 1 50 60 Hz ODV 3 x2xxxx 3xxx xx 200 240 Volts 10 3 50 60 Hz ODV 3 x4xxxx 3xxx xx 380 480 Volts 10 3 50 60 Hz ODV...

Page 68: ...5 3 380 480 Volt 10 3 Phase Input 3 Phase Output Frame Size Power Rating Input Current Fuse or MCB Type B Maximum Cable Size Rated Output Current Maximum Motor Cable Length kW HP A Non UL UL mm AWG kc...

Page 69: ...derated The maximum cable lengths stated here are based on hardware limitations and do NOT take into consideration any requirements for compliance to any EMC standards Please see section 4 13 EMC Comp...

Page 70: ...r and Current ratings and the National Electrical Code or other applicable local codes Motor Cable 75 C Copper must be used Power cable connections and tightening torques are shown in sections 3 7 Mou...

Page 71: ...screw is clearly labelled VAR Frame Sizes 2 3 The EMC Filter and Varistor disconnect screws are located on the left side of the product when viewed from the front Remove both screws completely Frame S...

Page 72: ...able Frame Size 4kHz 8kHz 10kHz 12kHz 14kHz 16kHz 18kHz 20kHz 24kHz 32kHz IP66 2 N A N A 0 0 0 0 0 0 N A N A 3 N A N A 0 0 0 6 N A N A N A N A IP55 4 N A N A 0 0 12 23 33 41 N A N A 5 N A N A 0 0 1 1...

Page 73: ...red at 256ms intervals prior to a trip in parameter P0 36 This fault is generally caused by excessive regenerative energy being transferred from the load back to the drive When a high inertia or over...

Page 74: ...Guidelines for Enclosure mounting IP20 Units thru 3 8 Guidelines for Mounting IP55 Units has been observed and that the cooling airflow path to and from the drive is not restricted Increase the coolin...

Page 75: ...Loss Output Motor Phase Loss One of the motor output phases is not connected to the drive 50 Modbus Comms fault Modbus communication error detected 52 Option Module Fault Fitted communication Module F...

Page 76: ...82 HEMAN IN_V3 06f 82 HEMAN IN_V3 06 Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Tel 44 0 1938 556868 Fax 44 0 1938 556869 www invertekdrives com...