Inxpect ISC-02, Instruction Manual

Page 1: ...truction manual v1 2 EN SRE Safety Radar Equipment WARNING Anyone who uses this system must read the instruction manual to ensure safety Read and adhere to the Safety information chapter in its entirety before using the system for the first time ...

Page 2: ...mat totally or partially l Transferring the document on websites or other electronic systems l Copying contents without any modification and stating Inxpect SpA as copyright owner Inxpect SpA reserves the right to make modifications or improvements to the relative documentation without prior notice Requests for authorizations additional copies of this manual or technical information about this man...

Page 3: ...ns anti masking 46 4 12 Multi control unit Synchronization 47 5 Sensor position 52 5 1 Basic concepts 52 5 2 Sensor field of view 53 5 3 Dangerous area calculation 54 5 4 Calculation of position for sensor height 1 m 56 5 5 Calculation of position for sensor height 1 m 60 5 6 Outdoor installations 61 6 Installation and use procedures 63 6 1 Before installation 63 6 2 Install and configure LBK Syst...

Page 4: ...red because it is dangerous for people Deactivated output OFF state Output that switches from ON to OFF state Detection distance 1 Depth of the field of view configured for detection field 1 Detection distance 2 Depth of the field of view configured for detection field 2 Detection field 1 Area of the fieldset closer to the sensor In the absence of detection field 2 it corresponds to the whole fiel...

Page 5: ...und the x axis The sensor inclination is the angle between the center of the field of view of the sensor and a line parallel to the ground M Machinery The system for which the dangerous area is monitored Monitored area Area that is monitored by the system It is composed of detection field 1 e g used as alarm area and detection field 2 e g used as warning area of all the sensors O OSSD Output Signa...

Page 6: ...n integral part of the product and must be kept for its entire working life It must be consulted for all situations related to the life cycle of the product from its delivery to decommissioning It must be stored so that it is accessible to operators in a clean location and in good condition In the event of manual loss or damage contact Customer Assistance Service Always enclose the manual when the...

Page 7: ...manual content to firmware version 1 3 0 main topics Fieldbus communication Detection field dependency Multi control unit synchronization Updated application name and UI reference Technical data Added PFHd values with Fieldbus and control unit and sensor weight Deleted the Updates chapter Replaced Dalarm with d DalarmReal with Dalarm longitudinal with x axis and transverse with z axis and other mi...

Page 8: ...ufacturer l Defines which protective devices should be installed and sets the installation specifications l Knowledge of significant hazards of the machinery that must be reduced based on risk assessment l Knowledge of the entire machinery safety system and the system on which it is installed Protection system installer l Installs the system l Configures the system l Prints configuration reports l...

Page 9: ...th the applicable standards and directives for the respective installation site with regard to interference 2 1 7 GENERAL WARNINGS l Incorrect installation and configuration of the system decreases or inhibits the protective function of the system Follow the instructions provided in this manual for correct installation configuration and validation of the system l Changes to the system configuratio...

Page 10: ...commissioning follow the instructions reported in Disposal on page 107 2 2 Conformity 2 2 1 STANDARDS AND DIRECTIVES Directives 2006 42 EC MD Machinery 2014 53 EU RED Radio equipment Standards IEC EN 62061 2005 A1 2013 A2 2015 AC 2010 SIL 2 EN ISO 13849 1 2015 PL d EN ISO 13849 2 2012 IEC EN 61496 1 2013 IEC EN 61508 2010 Part 1 7 SIL 2 IEC EN 61000 6 2 2019 ETSI EN 300 440 v2 1 1 ETSI EN 301 489 ...

Page 11: ...icitly approved by Inxpect SpA may void the FCC authorization to operate this equipment 2 2 4 SRRC en LBK S01 is a micro power short range radio transmission equipment type G and does not require any type approval zh CN LBK S01是一种微功率 近程 无线电传输设备 G型 不需要任何类型认可 2 2 5 IMDA 2 2 6 CERTIFICAÇÕES ANATEL Este produto está homologado pela Anatel de acordo com os procedimentos regulamentados pela Resolução nº...

Page 12: ... until there is no interference Legal communication in the preceding paragraph refers to radio communications operating in accordance with the provisions of the Telecommunications Act Low power RF devices must withstand interference from legitimate communications or radio electrical equipment for industrial scientific and medical use zh TW 低功率射頻電機之使用不得影響飛航安全及干擾合法通信 經發現有干擾現象時 應立即停用 並改 善至無干擾時方得繼續使用 ...

Page 13: ...ectrical contacts O O O O O O Printed board assembly O O O O O O Plastics O O O O O O This table was developed according to the provisions of SJ T 11364 O The content of such hazardous substance in all homogeneous materials of such component is below the limit required by GB T 26572 X The content of such hazardous substance in all homogeneous materials of such component is beyond the limit require...

Page 14: ...dom and in France the national allocation of frequencies does not allow the free use of the whole band 24 24 25 GHz Set the country correctly in the Inxpect Safety application and the authorized band 24 05 24 25 GHz will be automatically selected fr Restrictions en FR En France la répartition nationale des fréquences ne permet pas l utilisation libre de la totalité de la bande 24 24 25 GHz Définis...

Page 15: ... Mexico In Mexico the national allocation of frequencies does not allow the free use of the whole band 24 24 25 GHz Set the country correctly in the Inxpect Safety application and the authorized band 24 05 24 25 GHz will be automatically selected es MX Restricciones en México La atribución de las bandas de frecuencia en México no permite el uso libre de toda la banda de 24 24 25 GHz Configure corr...

Page 16: ...N Serial number 3 1 LBK System Series 3 1 1 Definition LBK System Series is an active protection radar system that monitors the dangerous areas of machinery 3 1 2 Special features Some of the special features of this protection system are the following l up to two safe detection fields to signal proximity or prepare the machinery for stopping l Ethernet safety Fieldbus to safely communicate with t...

Page 17: ... order to do the following l send information about the system to the PLC e g the position of the detected target l receive information from the PLC e g to change the configuration dynamically See Fieldbus communication on page 26 The ISC B01 and ISC 02 are provided with an Ethernet port that allows an unsafe communication on a Modbus interface See Modbus communication on page 27 3 1 6 Application...

Page 18: ...munication architecture ISC 02 communication architecture ISC 03 communication architecture 3 2 2 Functions The control unit performs the following functions l Collects information from all the sensors via CAN bus l Compares the position of detected motion with the set values l Deactivates the dedicated safety output when at least one sensor detects motion in the detection field l Deactivates all ...

Page 19: ...s status LEDs on the next page ISC B01 H Ethernet port with LEDs for connecting the PC communicating with the Inxpect Safety application and for Modbus communication ISC B01 ISC 02 I Power supply terminal block ISC B01 ISC 02 ISC 03 J Power supply LEDs steady green ISC B01 ISC 02 ISC 03 K CAN bus terminal block for connecting the first sensor ISC B01 ISC 02 ISC 03 L DIP switch to turn on off the b...

Page 20: ...unit LED on page 73 3 2 5 Fieldbus status LEDs The LEDs reflect the status of the PROFINET PROFIsafe Fieldbus and their meaning is reported below Note F1 is the LED at the top F6 is the LED at the bottom LED Status Meaning F1 power Steady green Normal behavior Flashing green or off Contact assistance service F2 boot Off Normal behavior Steady or flashing yellow Contact assistance service F3 link O...

Page 21: ...n its normal operating state Connection loss the last valid value of the input variable is retained the system keeps working in its normal operating state After power up the initial values set to 0 are used for the input variables the system keeps working in its normal operating state If at least one digital input or OSSD is configured as Fieldbus controlled the behavior of the input variables is ...

Page 22: ... output to ON state when it is possible to restart at least one detection field Restart signal o If all the used detection fields are configured as automatic restart prevention in Settings Restart parameters the dedicated output is always in OFF state o If at least one detection field in use is configured as manual or safe manual restart prevention in Settings Restart parameters the dedicated outp...

Page 23: ...an external device it may be necessary to add an external resistor If the pulse width set OSSD Pulse width is 300 μs it is strongly recommended to add an external resistor to guarantee the discharge time of the capacitive load If it is set at 2 ms an external resistance must be added if the resistor of the external load is greater than the maximum resistive load allowed see Technical data on page ...

Page 24: ...necting the sensors in a chain and to the control unit 3 3 3 Status LED Status Meaning Steady on Sensor is working No motion detected Rapid flashing on 100 ms Sensor is detecting motion Not available if the sensor is in muting Other conditions Error See Sensor LED on page 75 3 4 Inxpect Safety application 3 4 1 Functions The application permits the following main functions to be performed l Config...

Page 25: ...ult settings if using Ethernet connection Settings General l Download the system log and display reports Settings Activity History l Check the current checksum for each dynamic configuration Settings Configuration checksum l Configure the system Configuration l Load a configuration Settings General l Change the admin password Settings Account l Update the firmware Settings General l Show and chang...

Page 26: ...nctions REFRESH CONFIGURATION Refresh configuration or ignore unsaved changes User Enable access to the configuration functions Admin password required Disconnect Close the connection with the device and allow to connect to another device Change the language 3 5 Fieldbus communication 3 5 1 Fieldbus support The safety communication on the Fieldbus interface is supported only in the ISC B01 control...

Page 27: ...CRC32 of the dynamic configuration ID currently active from the control unit Safe TARGET DATA l Current distance of the target detected by each sensor connected to the control unit For each sensor only the closest target to the sensor is considered from the control unit Unsafe DIAGNOSTIC DATA ISC B01 control unit l internal status with an extended description of the error condition LBK S01 sensor ...

Page 28: ...ondition LBK S01 sensor l internal status with an extended description of the error condition from the control unit 3 7 System configuration 3 7 1 System configuration The control unit parameters have their own default values that can be modified via the Inxpect Safety application see Parameters on page 99 When a new configuration is saved the system generates the configuration report Note after a...

Page 29: ...d by two channel inputs Example 1 The first digital input has been linked to the dynamic configuration Dynamic configuration number Input 1 Input 2 1 0 2 1 0 signal deactivated 1 signal activated Example 2 The second digital input has been linked to the dynamic configuration Dynamic configuration number Input 1 Input 2 1 0 2 1 0 signal deactivated 1 signal activated Example 3 Both digital inputs h...

Page 30: ...ty of the area is still guaranteed before switching to another configuration The usage of the feature can be split in the following two main categories resulting in different consequences on the safety of the area Sensor mounted on movable machinery While the machinery with the mounted sensor is moving in the dynamic switch between different preset configurations the safety is always guaranteed Th...

Page 31: ...he signal reflected by the object depends on several characteristics of the same object l material metallic objects have a very high reflection coefficient while paper and plastic reflect only a small portion of the signal l surface exposed to the sensor the greater the surface exposed to the radar the greater the reflected signal l position with respect to the sensor all other factors being equal...

Page 32: ...e detection fields and associate them with the dual channel safety outputs according to the risk assessment requirements Detection field examples Angular coverage Detection fields 110 50 4 2 2 Detection field parameters These are the programmable parameters for each sensor l angular coverage 50 or 110 These are the programmable parameters for each detection field l detection distance l safety work...

Page 33: ...within detection field 1 only the output related to detection field 1 is deactivated Example Detection field configured 1 2 Detection field with target detected 1 Detection field in alarm status 1 l if a sensor detects motion within detection field 2 only the output related to detection field 2 is deactivated Example Detection field configured 1 2 Detection field with target detected 2 Detection f...

Page 34: ...g modes see Safety working modes and safety functions on the next page Some architecture examples are as follows 4 3 3 PL d category 3 configuration Requirements Sensors must be installed with a redundant configuration to cover the same dangerous area thus creating a 1oo2 multi channel architecture To reach a category 3 equivalent architecture the following requirements must be met l At least two ...

Page 35: ...r the safety parameters of the category 3 architecture that apply see Technical references on page 86 4 4 Safety working modes and safety functions 4 4 1 Introduction Each sensor can perform the following safety working modes l Both default l Always access detection l Always restart prevention Each safety working mode is composed of one or both of the following safety functions Function Descriptio...

Page 36: ...ction when it is in normal operation No alarm status o the sensor performs the restart prevention function when it is in alarm status Alarm status l Always access detection o the sensor always performs the access detection function No alarm status Alarm status l Always restart prevention o the sensor always performs the restart prevention function No alarm status Alarm status Inside the field of v...

Page 37: ... Detection field 2 access detection function l Detection field 1 restart prevention function l Detection field 2 restart prevention function 110 l Detection field 1 access detection function l Detection field 2 access detection function l Detection field 1 restart prevention function l Detection field 2 restart prevention function If the motion is detected in the Then the output of detection field...

Page 38: ...ection field 1 access detection function l Detection field 2 access detection function l Detection field 1 restart prevention function l Detection field 2 access detection function 110 l Detection field 1 access detection function l Detection field 2 access detection function l Detection field 1 restart prevention function l Detection field 2 access detection function If the motion is detected in ...

Page 39: ...on field 2 access detection function l Detection field 1 access detection function l Detection field 2 access detection function If the motion is detected in the Then the output of detection field 1 And the output of detection field 2 detection field 1 is deactivated and remains in the access detection function is deactivated and remains in the access detection function detection field 2 remains a...

Page 40: ...default 4 5 1 Introduction This safety working mode is composed of the following safety functions l access detection l restart prevention 4 5 2 Safety function access detection Access detection allows what follows When Then no motion is detected in the detection field the safety outputs remain active motion is detected in the detection field l the safety outputs are deactivated l the restart preve...

Page 41: ... restart prevention 4 7 1 Safety function restart prevention This is the only safety function available for the Always restart prevention The restart prevention allows what follows When Then no motion is detected in the detection field l the safety outputs remain active motion is detected in the detection field l the safety outputs are deactivated l the restart prevention function remains active l...

Page 42: ...motion l the sensor does not detect a sufficient portion of the body for example if it detects the limbs but not the torso of a person sitting A lying down B or leaning C WARNING The position of the person is determined by the position of his or her center of gravity This function is not guaranteed if a person has body parts within the sensor field of view but the axis of the person s center of gr...

Page 43: ...ct Safety application in Settings Restart parameters select Automatic 2 In the Inxpect Safety application in Configuration for each detection field in use with automatic restart select the desired Safety working mode and set the Restart timeout or the TOFF parameter if present Manual 1 In the Inxpect Safety application in Settings Restart parameters select Manual 2 If there is a digital input conf...

Page 44: ...t is enabled for all the detection fields of the sensor regardless the detection fields are dependent or independent and the anti tampering functions are disabled for that sensor See Configure the inputs and outputs on page 64 Through the safety Fieldbus if available the muting function can be enabled for each sensor singularly WARNING If the muting function has been enabled both through the safet...

Page 45: ...x axis and the z axis and therefore cannot signal any changes in the monitored area See Checks when the anti rotation around axes function is disabled below In the Inxpect Safety application in Settings click Sensors to disable the anti rotation around axes function 4 10 3 Checks when the anti rotation around axes function is disabled When the anti rotation around axes function is disabled perform...

Page 46: ...ly at the conclusion of the memorization process it is possible for the sensor to send masking signals 4 11 3 Causes of masking Possible causes of masking signals are presented as follows l an object that obstructs the field of view of the sensor has been placed in the detection field l the environment in the detection field changes significantly for example if the sensor is installed on moving pa...

Page 47: ...uct the field of view of the sensor Reposition the sensor according to the initial installation Restart prevention function Each time the safety outputs are deactivated 4 11 7 When to disable The anti masking function should be disabled under the following conditions l with restart prevention function the monitored area includes moving parts that stop in different and unpredictable positions l the...

Page 48: ...e source is the control unit which acts as the network master l External source the source is a PLC or a square wave generator which acts as the network master 4 12 4 Required signal The control units need a 1 Hz synchronization signal frequency The digital signal required from the trigger master to all the control units slaves is described in the image below With t in the range 6 ms 500 ms Synchr...

Page 49: ...nfigure one of the digital inputs as Acquisition Trigger daisy chain linear master Configure two of the digital outputs as Acquisition Trigger slave except the last in the chain 1 Configure one of the digital inputs as Acquisition Trigger 2 Configure two of the digital outputs as Acquisition Trigger slave last of the chain Configure one of the digital inputs as Acquisition Trigger Note present onl...

Page 50: ...s Star example Internal trigger source control unit Master 2 control units Slaves In this example l Control unit channel 0 Master has OSSD3 and OSSD4 configured as Acquisition Trigger l Control unit channel 1 Slave has Digital Input 1 configured as Acquisition Trigger l Control unit channel 2 Slave has Digital Input 1 configured as Acquisition Trigger ...

Page 51: ...ed as Acquisition Trigger l Control unit channel 1 Slave has OSSD3 and OSSD4 configured as Acquisition Trigger and Digital Input 1 configured as Acquisition Trigger l Control unit channel 2 Slave has Digital Input 1 configured as Acquisition Trigger 4 Functioning principles LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 51 ...

Page 52: ...mum position of the sensor The optimum position of the sensor depends on what follows l sensor field of view l depth of the dangerous area and therefore the detection field l the presence of other sensors 5 1 2 Sensor installation height The installation height h is the distance between the center of the sensor and the ground or reference plane of the sensor 5 1 3 Sensor inclination Sensor inclina...

Page 53: ...in It is therefore also suitable for outdoor installations WARNING When the restart prevention function is active all the sensors have a 110 angular coverage regardless of the set angular coverage NOTICE during the configuration phase take this aspect into consideration to avoid generating undesired alarms 5 2 3 Areas and dimensions of the field of view The sensor field of view is composed of two ...

Page 54: ...access detection function if people or objects are in transit at the perimeters of the dangerous area e g forklifts or trucks 5 3 Dangerous area calculation 5 3 1 Introduction The dangerous area of the machinery to which LBK System Series is applied must be calculated as indicated in standards ISO 13855 2010 For LBK System Series the fundamental factors for calculation are height h and inclination...

Page 55: ... mm Example 2 l Machinery stopping time 0 2 s l Sensor installation height H 800 mm l Sensor inclination α 20 T 0 1 s 0 2 s 0 3 s Ch 1200 0 4 800 880 mm Cα 20 16 320 mm S 1600 0 3 880 320 1680 mm 5 3 3 Sensor height 1 m To calculate the depth of the dangerous area S for sensors with installation heights greater than 1 m use the following formula Where Variable Description Value Measurement unit K ...

Page 56: ...guration 2 the upper portion of the field of view of the sensor never intersects the ground l 3 Configuration 3 the upper portion and the bottom portion of the field of view always intersect the ground l X Configuration not possible WARNING With configurations not listed in these tables or marked with an x safety functions are not guaranteed 110 field of view Installation configuration α 20 10 0 1...

Page 57: ...distance real cm S1 Start detection distance cm S2 End detection distance cm 5 4 4 Configuration 1 In this configuration the field of view of the sensor never intersects the ground To guarantee that the sensor also detects access by people crawling respect the following condition 110 field of view 50 field of view 5 Sensor position LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus e...

Page 58: ...5 Sensor position 5 4 5 Configuration 2 In this configuration the upper portion of the field of view of the sensor never intersects the ground To guarantee that the sensor also detects the presence of people crawling near the sensor respect the following condition 110 field of view 50 field of view ...

Page 59: ...of the field of view of the sensor always intersect the ground To guarantee optimum performance respect the following conditions 110 field of view 50 field of view 5 Sensor position LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 59 ...

Page 60: ...sor for sensors with installation heights greater than 1 m 3 3 ft are reported as follows WARNING Define the optimum sensor position according to the risk assessment requirements Note the sensor inclination can only be downwards α negative 5 5 2 Legend Element Description Measurement unit α Sensor inclination degrees h Sensor installation height cm d Detection distance linear cm Dalarm Detection d...

Page 61: ...y application Dalarm indicates the maximum distance between the sensor and the object to be detected 5 6 Outdoor installations 5 6 1 Position exposed to precipitation If the sensor installation position might be exposed to precipitation that can cause undesired alarms it is recommended to take the following precautions l make a cover to protect the sensor from rain hail or snow l position the sens...

Page 62: ...nd or tilted backwards 5 6 3 Recommendations for positioning the sensor Below are some recommendations for defining the sensor position l height above the ground minimum 10 cm 3 9 in l suggested inclination 10 for 50 field of view and 20 for 110 field of view Before installing a sensor facing downwards make sure there are neither liquids nor reflective materials on the floor Note during the restar...

Page 63: ...r is installed on parts that are moving vibrating or that are near vibrating parts 6 1 2 Operating system required l Microsoft Windows 7 or later l Apple OS X 10 10 or later 6 1 3 Install the Inxpect Safety application Note if the installation fails the dependencies needed by the application may be missing Update your operating system or contact our Technical Support team to receive assistance 1 D...

Page 64: ... at least one input is connected the SNS input V SNS and the GND input V SNS must also be connected NOTICE when powered the system takes about 2 s to start During that period the outputs and the diagnostic functions are deactivated and the green sensor status LEDs of the connected sensors flash Note to correctly connect the digital inputs see Voltage and current limits for digital inputs on page 9...

Page 65: ...mper proof screws directly onto the floor or another support NOTICE make sure the support does not inhibit machinery commands 2 Loosen the side screws to tilt the sensor 3 Direct the sensor up to the desired inclination see Sensor position on page 52 Note a notch is equal to 10 of inclination 4 Tighten the screws 6 Installation and use procedures LBK System Series Instruction manual v1 2 SET 2021 ...

Page 66: ...ld of view the sensor could generate undesired alarms 1 Position the sensor as indicated in the configuration report and fasten the bracket with two screws to a machinery support To select installation height see Sensor position on page 52 2 Loosen the side screws 3 Position the sensor parallel to the machinery support 4 Direct the sensor up to the desired inclination see Sensor position on page 5...

Page 67: ...hange Node ID to a sensor l Automatic to assign the Node IDs to all sensors at once To be performed when all the sensors are connected l Semi automatic wizard for connecting the sensors and assign the Node ID one sensor at a time Procedure 1 Start the application 2 Click User Configuration and verify that the number of sensors in the configuration is the same of the sensors installed 3 Click Setti...

Page 68: ... report 3 Ask the authorized person for a signature 6 2 11 Set the control unit Ethernet parameters 1 Ensure the control unit is turned on 2 Press the Network parameter reset button and hold it down during steps 3 and 4 3 Wait for five seconds 4 Wait until all the six LEDs on the control unit turns steady green the Ethernet parameters are set to their default values see Ethernet connection if avai...

Page 69: ... slowly and quickly Example 2 Starting conditions l Detection field dependency Independent mode l All the safety outputs activated Validation procedure 1 Access detection field 2 if present 2 Check that the system deactivates only the safety output related to the second detection field See Validate the system with Inxpect Safety on the next page 3 Exit the monitored area so that all the safety out...

Page 70: ...ample of stopping points below l Stop standing as well as laid down Example 2 Starting conditions l Detection field dependency Independent mode l Machinery in safe conditions l Two detection fields configured detection field 1 and detection field 2 l Both the safety outputs detection signal 1 and detection signal 2 deactivated Validation procedure 1 Stand still in detection field 1 2 Check that th...

Page 71: ...m generates a configuration report with the following information l configuration data l unique checksum l date and time of configuration change l name of computer in which the change was inserted The reports are documents that cannot be changed and can only be printed and signed by the machinery safety manager 6 4 2 Change the configuration WARNING LBK System Series is disabled during configurati...

Page 72: ...th detected motion in detection field 1 turns red and the area with detected motion in detection field 2 turns yellow The detection position appears on the left 6 5 3 Change the admin password In Settings Account click CHANGE PASSWORD 6 5 4 Restore factory default settings In Settings General click FACTORY RESET the configuration parameters are restored to the default settings and the admin passwo...

Page 73: ...cifications on page 87 S2 Steady red CONTROL UNIT TEMPERATURE ERROR Control unit temperature value is wrong Check that the system is operating at the correct operating temperature see General specifications on page 87 S3 Steady red OSSD ERROR or INPUT REDUNDANCY ERROR At least one input or output is in error If at least one input is used check that both the channels are connected and that there is...

Page 74: ...Sensor LED on the next page Check the problem through the LED on the sensor At least one LED Flashing green Sensor LED on the next page Sensor corresponding to the flashing LED in error Sensor LED on the next page If the issue persists longer than one minute please contact assistance service All the LEDs Steady orange The system is starting up Wait for a few seconds All the LEDs Flashing green one...

Page 75: ...he LEDs on the control unit see Control unit LED on page 73 Access the application Inxpect Safety on the Dashboard page mouse over on in correspondence with the control unit or the sensor The voltage value detected on the SNS input is zero The chip that detects inputs is faulty Contact assistance service The system does not function correctly Control unit error Check the status of the LEDs on the ...

Page 76: ...ce o CONTROL UNIT if the event is generated by the control unit o SENSOR ID if the event is generated by a sensor In this case is provided also the node ID of the sensor l Event description Timestamp seconds counter from the latest boot An indication of the instant when the event occurred is provided as relative time from the latest boot in seconds Example 92 Meaning the event occurred 92 seconds ...

Page 77: ... 2020 11 18 16 47 30 ERROR SENSOR 1 Signal error Code 0x0012 MASKING 0 2020 11 18 16 47 25 INFO CONTROL UNIT Dynamic configuration 1 0 2020 11 18 16 47 25 INFO CONTROL UNIT System Boot 60 92 Rel 0 d 00 01 32 INFO CONTROL UNIT Detection exit field 2 90 Rel 0 d 00 01 30 INFO CONTROL UNIT Detection exit field 1 70 Rel 0 d 00 01 10 INFO SENSOR 1 Detection access field 2 3100 mm 20 61 Rel 0 d 00 01 01 ...

Page 78: ...tion Settings Activity History Log verbosity level Depending on the selected verbosity level the events are logged in accordance to the following table Event Level 0 default Level 1 Level 2 Level 3 Level 4 Level 5 Diagnostic errors x x x x x x System Boot x x x x x x System configuration x x x x x x Factory reset x x x x x x Stop signal x x x x x x Restart signal x x x x x x Detection access See V...

Page 79: ...ance mm CONTROL UNIT Detection exit field n SENSOR k Detection exit 7 3 INFO events 7 3 1 System Boot Every time the system is powered up the event is logged reporting the incremental count of the boot from the beginning of the life of the device Format System Boot n Example 0 2020 11 18 16 47 25 INFO CONTROL UNIT SYSTEM BOOT 60 7 3 2 System configuration Every time the system is configured the ev...

Page 80: ...or detection access and exit events on page 79 Format Detection access field n distance mm azimuth Example 20 2020 11 18 16 47 25 INFO SENSOR 1 Detection access field 1 1200 mm 30 7 3 7 Detection exit After at least one detection access event a detection exit event related to the same field is logged when the detection signal returns to its default no motion status Depending on the selected verbos...

Page 81: ...UT CHANGE PASSWORD via USB ETH Example 20 2020 11 18 16 47 25 INFO CONTROL UNIT Session OPEN via USB 7 3 13 Validation Every time a validation activity starts or ends on the device it is logged The interface used USB ETH is logged as well Format Validation STARTED ENDED via USB ETH Example 20 2020 11 18 16 47 25 INFO CONTROL UNIT Validation STARTED via USB 7 3 14 Log download Every time a log down...

Page 82: ...gital converter 7 4 4 Peripheral error PERIPHERAL ERROR Error detected by diagnostics relative to the micro controller its internal peripherals or memories 7 4 5 Configuration errors FEE ERROR Indicates that the system must still be configured This message can appear when the system is first turned on or after reset to default values It can also represent another error on the FEE internal memory 7...

Page 83: ...ured as Fieldbus controlled but the fieldbus communication is not established or not valid Error Meaning NOT VALID COMMUNICATION Error on the Fieldbus 7 4 12 RAM error RAM ERROR Error Meaning INTEGRITY ERROR Wrong integrity check on the RAM 7 4 13 Sensor configuration errors SENSOR CONFIGURATION ERROR Error occurred on the sensors during the configuration process or at the system power up At least...

Page 84: ...able describes the sensor voltage Screen printing Description VIN Power supply voltage 12 V dc V3 3 Internal chip power supply voltage V1 2 Micro controller power supply voltage V Radar reference voltage VDCDC Main chip power supply internal voltage VOPAMP Operational amplifier voltage VADC REF Analog digital converter ADC reference voltage ADC Analog digital converter 7 5 5 Anti tampering sensor ...

Page 85: ...ith the sensor PROTOCOL ERROR Control unit and sensors have different and incompatible firmware versions POLLING TIMEOUT Timeout on data polling 7 7 Cleaning and spare parts 7 7 1 Cleaning Keep the sensor clean and free of any work residues to prevent masking and or poor functioning of the system 7 7 2 Spare parts Part Product code Sensor LBK S01 Control unit ISC B01 ISC 02 ISC 03 7 Maintenance an...

Page 86: ...UM LBKBus en v1 2 2020 2021 Inxpect SpA 8 Technical references Contents This section includes the following topics 8 1 Technical data 87 8 2 Terminal blocks and connector pin outs 89 8 3 Electrical connections 91 8 4 Parameters 99 8 5 Digital input signals 101 ...

Page 87: ...Restart signal 6 14E 09 1 h Without PROFINET PROFIsafe communication l Access detection 7 72E 08 1 h l Restart prevention 7 72E 08 1 h l Muting 5 13E 09 1 h l Stop signal 5 14E 09 1 h l Restart signal 5 14E 09 1 h SFF 99 21 DCavg 98 24 MRT 10 min Safe state when a fault occurs At least one OSSD is in OFF state Stop message sent on fieldbus if available or communication interrupted Note the systema...

Page 88: ...er or a Class 2 power sources in compliance with UL 5085 3 CSA C22 2 No 66 3 or UL 1310 CSA C22 2 No 223 8 1 5 Sensor features Connectors 2 5 pin M12 connectors 1 male and 1 female CAN bus termination resistance 120 Ω not supplied to be installed with a bus terminator Power supply 12 V dc 20 through control unit Consumption Max 1 2 W Degree of protection Type 3 enclosure according to UL 50E in add...

Page 89: ...Channel 1 24 V dc type 3 INPUT 2 1 2 2 Input 1 Channel 2 24 V dc type 3 INPUT 1 2 3 1 Input 1 Channel 1 24 V dc type 3 INPUT 1 1 4 V V SNS 24 V dc for diagnostics of the digital inputs mandatory if at least one input is used 5 V V SNS common reference for all digital inputs mandatory if at least one input is used 6 Digital Out GND common reference for all digital outputs 7 4 Output 4 OSSD4 8 3 Out...

Page 90: ... Power supply terminal block Note connector front view Symbol Description V GND Earth V 24 V dc Note the maximum operating temperature of the cables must be at least 70 C Note use only copper wires with a minimum gauge of 18 AWG and a torque of 0 62 Nm 5 5 lbs in 8 2 4 CAN bus terminal block Symbol Description 12 V dc output H CAN H L CAN L GND Note the maximum operating temperature of the cables ...

Page 91: ...Safety application Digital input 1 Not configured Digital input 2 Not configured Digital output 1 Detection signal 1 Digital output 2 Detection signal 1 Digital output 3 Not configured Digital output 4 Not configured 8 Technical references LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 91 ...

Page 92: ... 8 3 2 Connection of safety outputs to an external safety relay Digital I O settings through the Inxpect Safety application Digital input 1 Not configured Digital input 2 Not configured Digital output 1 Detection signal 1 Digital output 2 Detection signal 1 Digital output 3 Not configured Digital output 4 Not configured ...

Page 93: ...ength of 30 m 98 4 ft Digital I O settings through the Inxpect Safety application Digital input 1 Stop signal Digital input 2 Not configured Digital output 1 Not configured Digital output 2 Not configured Digital output 3 Not configured Digital output 4 Not configured 8 Technical references LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 93 ...

Page 94: ... restart signal closes the contact when pressed Note the cables used for wiring the digital inputs must have a maximum length of 30 m 98 4 ft Digital I O settings through the Inxpect Safety application Digital input 1 Restart signal Digital input 2 Not configured Digital output 1 Not configured Digital output 2 Not configured Digital output 3 Not configured Digital output 4 Not configured ...

Page 95: ...O settings through the Inxpect Safety application Digital input 1 Not configured Digital input 2 Muting group 1 Digital output 1 Not configured Digital output 2 Not configured Digital output 3 Muting enable feedback signal Digital output 4 Not configured 8 Technical references LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 95 ...

Page 96: ...roups of sensors Note the cables used for wiring the digital inputs must have a maximum length of 30 m 98 4 ft Digital I O settings through the Inxpect Safety application Digital input 1 Muting group 1 Digital input 2 Muting group 2 Digital output 1 Not configured Digital output 2 Not configured Digital output 3 Not configured Digital output 4 Muting enable feedback signal ...

Page 97: ...put 1 Not configured Digital input 2 Not configured Digital output 1 Not configured Digital output 2 Not configured Digital output 3 Detection signal 2 Digital output 4 Detection signal 2 8 Technical references LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 97 ...

Page 98: ...output connection Note the indicated light turns on in the presence of a failure Digital I O settings through the Inxpect Safety application Digital input 1 Not configured Digital input 2 Not configured Digital output 1 Not configured Digital output 2 Not configured Digital output 3 Not configured Digital output 4 System diagnostic signal ...

Page 99: ...ailable Settings General Operational frequency Full BW Restricted BW Full BW Configuration Number of installed sensors 1 6 1 Plane Dim X 1000 mm Dim Y 1000 mm Dim X 20000 mm Dim Y 65000 mm Dim X 8000 mm Dim Y 4000 mm Position for each sensor X 0 mm Y 0 mm X 65000 mm Y 65000 mm X 1000 mm Y 1000 mm Rotation for each sensor 0 359 0 Inclination for each sensor 90 90 0 Sensor installation height for ea...

Page 100: ...bus controlled Restart Feedback signal Detection signal 1 Detection signal 2 Acquisition Trigger Not configured OSSD Pulse width Short 300 μs Long 2 ms Short 300 μs Settings Muting Group for muting for each sensor None Group 1 Group 2 both Group 1 Pulse width for each Input TYPE 0 μs Period and Phase shift disabled 200 μs 2000 μs 0 μs Period for each Input TYPE 200 ms 2000 ms 200 ms Phase shift fo...

Page 101: ...igital input signals 8 5 1 Stop signal Part Description Detection signal 1 Detection signal 2 Both deactivate on the falling edge of at least one of the two input channels of the input signal They remain in OFF state as long as one of the two input channels remains to the low logic status 0 Stop signal CH1 Stop signal CH2 Interchangeable channel Both channels must go to low logic level 0 to set De...

Page 102: ...102 LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 8 Technical references 8 5 2 Muting with without pulse Without pulse ...

Page 103: ...led as long as both channels are at a high logic level 1 and deactivated when both channels go to low logic level 0 l With pulse enabled as long as both the input signals follow the configured muting parameters pulse width period and phase shift Dt Activation deactivation delay Without pulse less than 50 ms with pulse less than three times the period 8 Technical references LBK System Series Instru...

Page 104: ...2 outputs go to ON state as soon as the last channel has correctly completed the transition 0 1 0 Restart signal CH1 Restart signal CH2 Interchangeable channel Both channels of Restart signal must have a transition of logical level 0 1 0 The time they stay at high logical level t must be at least 200 ms Dt Activation delay Less than 50 ms Diff Less than 100 ms If the value is greater than 100 ms t...

Page 105: ... diagnostic alarm starts and the system deactivates the safety outputs Dynamic configuration number See Dynamic configuration through the digital inputs on page 29 for details Dt Activation deactivation delay Less than 50 ms 8 Technical references LBK System Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 2020 2021 Inxpect SpA 105 ...

Page 106: ... means of a PC based configuration tool called the Inxpect Safety application The system configuration is described in Installation and use procedures on page 63 9 1 3 Competence Although no competence is required for software integration a skilled person is required for system installation and configuration as described in Installation and use procedures on page 63 9 1 4 Installation instructions...

Page 107: ...ce and warranty 9 3 1 Customer service Inxpect SpA Via Serpente 91 25131 Brescia BS Italy Tel 39 030 5785105 Fax 39 012 3456789 email safety support inxpect com website www inxpect com 9 3 2 How to return the product If necessary complete the request with information about the return on the website www inxpect com industrial rma Then return the product to the local distributor or exclusive distrib...

Page 108: ...stem Series Instruction manual v1 2 SET 2021 SAF UM LBKBus en v1 2 Copyright 2020 2021 Inxpect SpA Inxpect SpA Via Serpente 91 25131 Brescia BS Italy www inxpect com safety support inxpect com 39 030 5785105 ...