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DA440PBU: 99900403:

3-1

19950719

SECTION 3.  OPERATION

3-1.  OPERATION

This section deals with the proper methods of

system operation and shutdown.  These procedures

should be followed to prevent damage and ensure

efficient operation.

Start the compressor as follows:

1. Ensure the PTO is disengaged and the receiver

drain cock is open.

2. Start the truck engine and allow it to idle until it

reaches the proper operating temperature (refer to

the Owner’s Manual).

3. Depress the clutch, engage the PTO and

carefully release the clutch pedal.

4. Activate the engine speed control by closing the

receiver drain cock.  The compressor is now

operating and supplying working air.

NOTE

WHEN STARTING THE COMPRESSOR, THE RPM’S
WILL AUTOMATICALLY INCREASE DUE TO LOW
VOLUME OF AIR IN THE SYSTEM

CAUTION

1000 RPM MAX.

Operating this unit in excess of 1000 RPM, measured at
the compressor flywheel, will void your warranty.  Engine
RPM may be different.

3-2.  SYSTEM SHUTDOWN

System shutdown is accomplished as follows:

1. Allow the compressor to build to maximum

pressure and the truck engine will automatically idle

down.

2. Place the compressor control valve in the open

(off) position.

3. Depress the clutch pedal and disengage the PTO.

4. Open the receiver drain cock and discharge the

air in the receiver.

WARNING

FEDERAL LAW PROHIBITS DRIVING THE CARRIER
VEHICLE ON PUBLIC ROADS WITH THE RECEIVER
FILLED WITH COMPRESSED AIR.  ALWAYS DRAIN THE
RECEIVER BEFORE MOVING THE VEHICLE.

Summary of Contents for Diamond Air 80 PTO

Page 1: ...DA440PBU PTO Belt Driven Underdeck Compressor Previously Model 80 PTO Blt Driven Underdeck IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 641 923 3711 TECHNICAL SUPPORT FAX 641 9...

Page 2: ...SE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work prope...

Page 3: ...BRICATION 4 1 4 3 PREVENTIVE MAINTENANCE CHECKLIST 4 1 Section 5 PARTS 5 1 GENERAL 5 1 Section 6 REFERENCE LIST OF ILLUSTRATIONS FIGURE TITLE PART NUMBER PAGE D 1 TABLE PREVENTIVE MAINTENANCE CHECKLIS...

Page 4: ...62 PILLOW BLOCK 2 C 29 73054031 UNLOADER VALVE 1 C 30 77041008 PRESSURE SWITCH 1 C 50 89086120 OIL 30WT NON DETERGENT 1 P 55 70048069 MOISTURE REGULATOR 1 P 23000083 01 19970205 PTO BELT DRIVEN UNDERD...

Page 5: ...ttention of operating and service personnel They are NOTES CAUTIONS and WARNINGS and are defined as follows NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS F...

Page 6: ...DA440PBU 99900403 1 2 19940729 NOTES...

Page 7: ...h the transmission housing apply Permatex to the studs and tighten them down Make certain that the studs do not interfere with the transmission gears CAUTION AVOID CONTACT OF PERMATEX WITH AUTOMATIC T...

Page 8: ...approximate drive shaft length 3 Using the base as a template drill two holes 17 32 diameter and two holes on the other side of the frame 21 32 diameter 4 Bolt the compressor base to the frame of the...

Page 9: ...w operating and supplying working air NOTE WHEN STARTING THE COMPRESSOR THE RPM S WILL AUTOMATICALLY INCREASE DUE TO LOW VOLUME OF AIR IN THE SYSTEM CAUTION 1000 RPM MAX Operating this unit in excess...

Page 10: ...DA440PBU 99900403 3 2 19950719 NOTES...

Page 11: ...ese tasks at recommended intervals 4 2 LUBRICATION The only lubrication required is on the carrier vehicle and the compressor itself Refer to the appropriate Owner s Manual for information on the truc...

Page 12: ...DA440PBU 4 2 99900403 19940729...

Page 13: ...K 1 1 4 2 20 70056116 BUSHING SPLIT TAPER 2 21 70056272 PULLEY 2 22 72060099 CAP SCR 1 2 13X4 HHGR5 2 23 72062080 NUT 1 2 13 LOCK 4 24 72063004 WASHER 7 16 WRT 6 25 60111268 SHAFT 1 1 4X20 1 26 700550...

Page 14: ...DA440PBU 5 2 23000086 02 19970620 MODEL DA440PBU PTO BELT DRIVEN UNDERDECK COMPRESSOR 23000086 2...

Page 15: ...NO DESCRIPTION QTY 1 72060150 CAP SCR 5 8 11X1 3 4 HHGR5 2 2 72063007 WASHER 5 8 WRT 2 3 72062091 NUT 5 8 11 LOCK 2 4 DRIVESHAFT 1REF 5 72066291 WOODRUFF KEY 5 16X1 1 8 1 6 72063005 WASHER 1 2 WRT 2...

Page 16: ...1 26 70055062 PILLOW BLOCK 1 1 4 2 27 70143234 BUSHING 1 28 70056388 SHEAVE 2 GROOVE 1 29 73054031 UNLOADER VALVE 1REF ITEM PART NO DESCRIPTION QTY 30 72060101 CAP SCR 1 2 13X5 HHGR5 2 31 72060099 CA...

Page 17: ...DA440PBU 5 5 MODEL DA440PBU PTO BELT DRIVEN UNDERDECK COMPRESSOR USING 8 DRIVE PULLEY 23000083 2 23000083 02 19970205...

Page 18: ...WRT 2 21 72053533 STREET ELBOW 1 4NPT 45 STL 2 22 72053589 STREET ELBOW 1 8NPT 90 BRS 1 23 72060092 CAP SCR 1 2 13X1 1 4 4 24 72532013 STREET TEE 1 4NPT BRS 1 ITEM PART NO DESCRIPTION QTY 25 70058620...

Page 19: ...DA440PBU 5 7 DA440PBU COMPRESSOR CLOCKWISE TRANSMISSION 23000952 2 23000952 02 19970907...

Page 20: ...DA440PBU 5 8 19990119...

Page 21: ...nds multiply by 12 4 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil...

Page 22: ...DA440PBU 99900403 6 2 19940729 FIGURE F 2 TIRE LOAD AND INFLATION PRESSURES...

Page 23: ...DA440PBU 99900403 6 3...

Page 24: ...r whole or in part whether by chemical electrostatic mechanical or photographic means without the expressedwritten permission of an officer of Iowa Mold Tooling Co Inc One manual is provided with each...

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