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ENGLISH 

18 

10. 

TROUBLESHOOTING AND ERROR CODES

 

10.1.  How to resolve possible problems 

Possible problems affecting the whole machine.  

 
 

PROBLEM 

CAUSE 

REMEDY 

The battery is disconnected 

 

Connect the battery to the machine

 

The battery is flat.  

Recharge the battery 

The  machine  does  not 
function

 

Logic  board  power  supply  fuse 
blown. 

Replace fuse 

The  brush  button  has  not  been 
pressed 

Press the brush button 

The brush lever has not been pulled 

Pull the brush lever 

The brush motor fuse has blown 

Check  and  remove  the  causes  of 
the blown fuse, then replace 

Logic  board  power  supply  fuse 
blown. 

Replace fuse 

The  motor  thermal  cutout  has 
tripped (battery version) 

Wait for the motor to cool down 

Brush motor contactor broken 

Replace contactor 

The batteries are flat 

Recharge the batteries 

Motor malfunction 

Replace the motor 

The brushes do not turn 

Control board fault 

Replace control board  

The  machine  does  not 
clean evenly 

The  brushes  or  abrasive  disks  are 
worn 

Replace 

The  tap  upstream  of  the  head  is 
closed 

Open the tap 

Solenoid valve fault 

Replace the solenoid valve 

The detergent tank is empty 

Fill the detergent tank. 

Detergent tank filter dirty 

Detergent tank filter cleaned 

No detergent is delivered 

The hose delivering the detergent to 
the brush is blocked 

Remove the obstruction to open the 
hose 

The  detergent  flow  does 
not stop 

Solenoid valve fault 

Replace the solenoid valve  

Solenoid valve fault 

Replace the solenoid valve 

Detergent tank filter dirty 

Detergent tank filter cleaned 

The  flow  of  detergent  is 
interrupted 

during 

operation   

The hose delivering the detergent to 
the brush is blocked 

Remove the obstruction to open the 
hose 

The  suction  switch  has  not  been 
turned on 

Turn the suction switch on  

Motor malfunction 

Replace the motor 

The brush motor fuse has blown 

Check  and  remove  the  causes  of 
the blown fuse, then replace 

Logic  board  power  supply  fuse 
blown. 

Replace fuse 

Suction motor contactor broken 

Replace contactor 

The batteries are flat 

Recharge the batteries 

The  suction  motor  does 
not start. 

Control board fault 

Replace control board  

The  edge  of  the  rubber  blades  in 
contact with the floor is worn 

Replace the rubber blade 

The squeegee or hose is blocked or 
damaged 

Remove  the  obstruction  and  repair 
the damage 

The  float  switch  has  tripped  (dirty 
water  tank  full),  is  blocked  with  dirt 
or is faulty 

Empty the dirty water tank or repair 
the float 

The suction hose is blocked 

Unblock the hose 

The  squeegee  does  not 
clean 

or 

suction 

is 

ineffective 

The  hose  is  not  connected  to  the 
squeegee or is damaged 

Connect or repair the hose 

The  battery  does  not  last  The  battery  poles and terminals are 

dirty and oxidised 

Clean  and  grease  the  poles  and 
terminals, charge the battery 

Summary of Contents for G25B

Page 1: ...ENGLISH ...

Page 2: ...the battery charger 10 5 5 3 ON BOARD battery charger 10 5 6 LIFTING AND TRANSPORTING THE MACHINE 11 6 PRACTICAL GUIDE FOR THE OPERATOR 11 6 1 CONTROLS DESCRIPTION 11 6 2 MOUNTING AND ADJUSTING THE SQUEEGEE 11 6 3 MOUNTING AND CHANGING THE BRUSH ABRASIVE DISKS 12 6 4 DETERGENTS INSTRUCTIONS 12 6 5 PREPARING THE MACHINE FOR WORK 12 6 6 WORKING 13 7 PERIODS OF INACTIVITY 14 8 BATTERY MAINTENANCE AND...

Page 3: ...ent To find the topic that interests you more rapidly consult the list of contents at the beginning of the manual Parts of the text requiring special attention are highlighted in bold and preceded by the symbols illustrated and described here DANGER Indicates the need for attention in order to avoid a series of consequences which could cause death or damage to the health of the operator IMPORTANT ...

Page 4: ...ow pressure generated in the dirty water tank by the suction motor The squeegee connected to the tank collects the dirty water 3 2 Legend The main parts of the machine are as follows fig A the detergent tank fig A ref 1 contains and transports the mixture of clean water and cleaning product the dirty water tank fig A ref 2 collects the dirty water picked up from the floor while washing the head as...

Page 5: ...s acids and solvents e g paint solvents acetone etc even if diluted Never pick up flaming or incandescent objects Never use the machine on slopes or ramps of more than 2 In the case of slight slopes do not use the machine transversally always manoeuvre with care and do not reverse When transporting the machine on steeper ramps or slopes take the utmost care to avoid tipping up and or uncontrolled ...

Page 6: ...r supply or batteries and do not tamper Contact a service centre authorised by the Manufacturer All maintenance operations must be performed in an adequately lit place and only after disconnecting the machine from the power supply All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialised personn...

Page 7: ... the machine you are recommended to remove the batteries and dispose of them at an authorised collection centre You should also make sure that all parts of the appliance which could represent a hazard particularly to children are made safe ...

Page 8: ...ve the cardboard clean the outside of the machine in respect of safety regulations move the machine away from the packaging and install the various components following this sequence 1 extract the two tanks from the chassis 2 remove the lid from the tank 3 extract the squeegee raising lever from the tank 4 mount the squeegee raising lever using the screw nut and washers provided fig B ref 1 5 posi...

Page 9: ...s preparation DANGER While installing or performing maintenance on the batteries the operator must be provided with the necessary personal protection devices gloves goggles overalls etc to limit the risk of accident Keep away from naked flames avoid short circuiting the battery poles avoid sparks and do not smoke The batteries are normally supplied filled with acid and ready for use If the batteri...

Page 10: ...harger If you wish to use a battery charger not provided with the machine you must fit it with the connector supplied with the machine To install the connector proceed as follows remove about 13 mm of protective sheath from the red and black wires of the battery charger insert the wires into the connector contacts and squeeze them forcefully with suitable pliers respect the polarity red wire black...

Page 11: ...e two red knobs rotate the handle forwards and rest it on the cowling fig I disconnect the suction hose coupling from the squeegee fig G ref 2 remove the squeegee see section Mounting and adjusting the squeegee fig G ref 1 remove the battery Lift the machine by the chassis handle fig I ref 1 6 PRACTICAL GUIDE FOR THE OPERATOR 6 1 Controls Description The machine has the following controls and indi...

Page 12: ... The brush es fit s automatically onto the flange hub If the manoeuvre is not successful press on the handle again and repeat the centring and repeated actioning of the brush drive lever Using the abrasive disks mount the abrasive disk on the drive disk then perform the manoeuvres described for mounting the brush es on the scrubber driver Removing the brush or drive disk proceed as follows raise t...

Page 13: ...epare the work area by removing all possible obstacles begin working from the furthermost point to avoid walking on the area you have just cleaned choose the straightest possible working routes divide large floors into parallel rectangular sections If necessary finish off by passing a mop or rag rapidly over parts inaccessible to the scrubber drier 6 6 Working Starting up Prepare the machine as de...

Page 14: ...ork rinse the tank with clean water Emptying the detergent tank Proceed as described in points 1 to 5 Disconnect the detergent tank hydraulic circuit from the hydraulic circuit of the machine fig C ref 1 lift the tank using the handle and empty the contents At the end of work rinse the tank with clean water Stopping action the brush lever fig A ref 5 press the brush switch fig L ref 3 press the su...

Page 15: ...y in compliance with current safety legislation and as described in the maintenance manual 9 1 Maintenance General rules Performing regular maintenance according to the Manufacturer s instructions improves performance and extends the working life of the machine When cleaning the machine respect the following avoid the use of high pressure washers Water could penetrate the electrical compartment or...

Page 16: ...d adjusting the squeegee 9 2 3 Fuses replacing stop the machine and turn off all functions brush rotation and suction disconnect the machine from the batteries or the mains electricity supply cable version rotate the cowling remove the electrical installation guard fig R ref 1 remove the electrical installation support fig R ref 1 check the fuses install a new fuse replace the electrical installat...

Page 17: ...clean the dirty water and detergent tanks check the level of battery electrolyte and top up with distilled water if necessary 9 3 3 Six monthly operations Have the electrical circuit checked by qualified personnel ...

Page 18: ... is blocked Remove the obstruction to open the hose The detergent flow does not stop Solenoid valve fault Replace the solenoid valve Solenoid valve fault Replace the solenoid valve Detergent tank filter dirty Detergent tank filter cleaned The flow of detergent is interrupted during operation The hose delivering the detergent to the brush is blocked Remove the obstruction to open the hose The sucti...

Page 19: ...s not effective perform a double charge charge it slowly over a 10 hour period at a current of 1 10 the nominal capacity for 5 hours e g for a 100Ah 5 battery the current must be set at 10A using a manual battery charger rest for one hour charge it with the normal battery charger The battery has not been connected to the battery charger for example because the low voltage battery charger connector...

Page 20: ...he battery has reached the end of the charging discharging cycles declared by the manufacturer Replace the battery The battery has been charged with too high a current Replace the battery The electrolyte in the battery is turbid The battery has been charged beyond the maximum limit recommended by the manufacturer Replace the battery ...

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